Vacuum Pressure Impregnation Plant for Motor
Whatsapp No: +91 8421128449
Email:- sgeipune@gmail.com
For more than 10 years, we have constructed, manufactured and assembled systems for impregnation of electrical components in vacuum, vacuum-pressure and atmospheric processes around the world. Our systems range from small, manual systems for use in laboratories right through to fully automated impregnation systems for use in production.
Through many years of experience in these process technologies, we ensure that every customer’s desired technology is implemented in a jointly developed system concept on the basis of targeted advice. We have the expertise to develop and manufacture impregnation systems for resins and varnishes from any manufacturer.
Fully Automatic High Performance Vacuum Pressure impregnation Plant
Approx. Rs 2,25,000 / PieceGet Latest Price
Product BrochureProduct Details:| Minimum Order Quantity | 1 Piece |
| Usage/Application | Motor |
| Production Capacity | 500 LPH |
| Power Consumption | 1hp -10hp |
| Frequency | 50Hz |
| Motor Speed | 20RPM |
| Dimension | 900x1200H |
| Motor | 2HP |
| Operation | PLC |
| Phase | 3 Phase |
| Air Pressure | 8kg |
| Capacity | 100Ltr to 10000Ltr |
| Weight | 500Kg |
| Warranty | 1 Year |
| Machine Body Material | MS |
| Country of Origin | Made in India |
A fully automatic, high-performance vacuum pressure impregnation (VPI) plant is designed to ensure optimal impregnation quality with minimal manual intervention. These systems are used for the impregnation of components like motors, transformers, coils, and other electrical and mechanical equipment, offering high reliability and efficiency. Below are the key components and features that contribute to a fully automatic and high-quality VPI plant:
Key Features of a Fully Automatic VPI Plant:
1. Automated Control System (PLC/SCADA)The plant is controlled by a Programmable Logic Controller (PLC) or Supervisory Control and Data Acquisition (SCADA) system that automates the entire process. The system allows for remote monitoring, data logging, and precise control of parameters like vacuum level, pressure, temperature, and timing.
Customizable programming recipes for different products and materials ensure consistent performance without manual adjustments.
2. Vacuum and Pressure Chambers
High-performance vacuum chamber that removes air and moisture from components before impregnation. This ensures thorough resin or varnish penetration.
Pressure chamber to force the impregnation material deep into the windings or cavities of the component, typically operating at pressures of 4-6 bar or higher.
Fully automated cycles of vacuum, pressure, and post-impregnation curing can be set and managed by the control system.
3. Advanced Resin/Varnish Handling SystemAutomated resin or varnish tanks with temperature control and mixing mechanisms to ensure uniform consistency of the impregnation medium.
4. Multi-Stage Vacuum Pump SystemA high-efficiency multi-stage vacuum pump capable of achieving ultra-low vacuum levels (up to 1 to 0.1 mbar or better)
5. Precision Heating and Cooling SystemsIntegrated heating systems (such as ovens or heated impregnation tanks) to preheat the components or maintain the ideal resin temperature.
Automated cooling systems post-impregnation to ensure quick curing and hardening of the resin or varnish.
Temperature monitoring systems for real-time adjustments.
6. High-Performance Vacuum and Pressure SensorsDigital vacuum and pressure sensors allow for precise control over the process, ensuring that the vacuum and pressure levels remain within the specified range for optimal impregnation quality.
7. Rotating Fixtures for Even Impregnation
Rotating fixtures within the pressure chamber ensure uniform exposure of the components to the impregnation material,
8. Curing and Drying SystemsA fully automatic curing oven integrated into the production line, allowing components to move from impregnation to curing without manual handling.
9. Safety and Environmental Controls
Fire suppression systems and temperature monitoring in case of overheating or resin ignition.
10. User Interface and Reporting
An easy-to-use HMI (Human-Machine Interface)
Performance Advantages:1. Consistency and Quality: The automated nature of the system ensures precise and repeatable impregnation cycles, resulting in consistent quality.
2. High Throughput: Fully automatic systems can handle high volumes of production with minimal downtime, making them suitable for large-scale industrial applications.
3. Energy Efficiency: High-efficiency motors, pumps, and heating systems are designed to reduce energy consumption while delivering optimal performance.
Applications:Electrical Motor and Generator ManufacturingTransformer ManufacturingElectronics Components ImpregnationCoil and Stator ManufacturingAerospace ComponentsAutomotive Electrical PartsCustomization and Scalability
Fully automatic VPI plants are typically tailored to the specific needs of the customer. They can be designed to handle components of various sizes, from small coils to large transformer cores, with scalability for future expansion.
Additional Information:
Vacuum Pressure Impregnation Plant for High Voltage Motor
Approx. Rs 1,25,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Model Name/Number | VPI600SG |
| Production Capacity | 600Ltr |
| Voltage | 380V AC 415V AC 50/60Hz |
| Motor Speed | 40RPM |
| Motor | 2HP 380V AC 415V AC 50/60Hz |
| Air Pressure | 6-8Kg |
| Country of Origin | Made in India |
The vacuum pressure impregnation plant india are basically used in machines that are used for cleaning the transformer. They are specially designed for using in areas that have high voltage such as transformer oil filling. They are used to evacuate and fill oil in transformer tank and clean away the oil that is spilled or is leaking during the oil filling process. They machines can be automatically and manually operated. The vacuum pressure impregnation plant india provided by us are used in these machines. We provide various parts that are used such as PLC control, filling system, float switch, connect oil pipe vacuum chamber, etc.
Additional Information:
Vacuum Pressure Impregnation Plant for Motor
Approx. Rs 2,25,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Usage/Application | Motor |
| Model Name/Number | SGEIVPI900 |
| Power Consumption | 1HP TO 100HP |
| Production Capacity | 10KL |
| Motor Speed | 1500 |
| Dimension | 900x1200H |
| Motor | 2HP |
| Phase | 3 Phase |
| Air Pressure | 8kg |
| Capacity | 100ltr |
| Weight | 500Kg |
| Warranty | 1 Year |
| Machine Body Material | MS |
| Country of Origin | Made in India |
Vacuum Pressure Impregnation Plant for High Voltage Motor
Application Scope: Vacuum pressure impregnation plant for high voltage motor is mainly applied to the vacuum pressure impregnation treatment of high voltage motor and wind power motor. Under the effect of vacuum pressure impregnation, motor is dehydrated and degassed in the vacuum stage to.
Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for high-voltage motors and generators to fill gaps in materials to create a void free insulation in various devices. Industrial electromechanical equipment is designed for durability to provide reliable function and increased longevity, but age, temperature, and environmental factors can degrade porous metals over time. The process of impregnation seals porous materials with varnish or resin, improving the function and longevity of equipment. The Vacuum Pressure Impregnation Process Sloan specializes in vacuum pressure impregnation, which is more effective than traditional dip-and-bake methods and is better suited to high voltage motors and generators. Our basic vacuum pressure impregnation motor repair process comprises several steps.
Preheating We places the equipment in an oven that heats the equipment and allows moisture to evaporate. This helps the resin better penetrate the material.
Dry Vacuuming We removes the equipment from the oven and place it into a vacuum chamber, which removes air and any remaining moisture.
Filling we fill the chamber with resin, coating the part and filling in all the gaps and pores in the piece of equipment.
Wet Vacuuming We reduce the vacuum levels and hold it for a set period of time.
Pressure We increase pressure within the chamber using dry air, nitrogen, or other gases. This allows for even deeper penetration of the resin.
Draining We then vent the pressure, drain the chamber of excess resin, and remove the part.
Curing Finally, the equipment is placed into an oven to cure the resin.
The Benefits of VPI
In traditional impregnation; varnishes can lose up to 50% of their volume in the curing process. The reduced volume leads to air pockets and gaps, making it more susceptible to damage and wear. The vacuum used in a VPI creates a more solid structure that can withstand
Ø Leaks
Ø Cracks
Ø Corrosion
Ø Moisture
VPI also accommodates longer insulation life and greater heat dissipation. Vacuum pressure impregnation is a more cost-effective solution as it extends the lifetime of products while saving energy.
Why Choose Sloan for VPI Services
Since 2010, Sloan has provided comprehensive repair and refurbishment services for electromechanical equipment, including motors, pumps, and generators. We serve organizations, industries, and municipalities throughout the Southern California region, including Riverside, Imperial, Orange, and San Diego Counties. Our technical staff is trained to properly provide vacuum pressure impregnation services, ensuring reliability each step of the process, and we are dedicated to finding efficient solutions that will
Save energy and cut costs. Sloan is the only company in California’s electromechanical sales and service industry to receive the ISO 9001:2008 certification, which is the world’s highest recognition for meeting standards of excellence in manufacturing and service. Contact us if you have any questions or would like to schedule an appointment for vacuum pressure impregnation motor repair.
Additional Information:
Vacuum Pressure Impregnation Plant
Approx. Rs 2,00,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Model Name/Number | VPI300SGEI100 |
| Production Capacity | 500Ltr To 50,000Ltr |
| Color | Red |
| Voltage | 380V AC - 415V AC 50/60Hz |
| Dimension | ID 1000 x 1200H mm |
| Country of Origin | Made in India |
Vacuum Pressure Impregnation
Large range of Vacuum Pressure Impregnation Systems
From small systems to very large VPI plants
Latest technology used
Excellent value varnish also supplied for first fill
Different automation levels available
Vacuum Impregnation (VI) available without pressure
VPI is a well proven process and systems are supplied for all sectors of the electrical and electronic industries.
supplied systems are well known for:
- Superb plant design
- Up to date process control
Techniques are constantly evolving in line with the needs of electrical designers and new insulation materials. Random wound low voltage machines may impregnate successfully with vacuum only techniques, but for form wound and higher voltage machines a pressure cycle is essential. We have the control that you and your plant requires.
Assimilation of new technologiesDesign and manufacture takes full advantage of the latest in insulation materials and impregnants. For example the design of railway traction motors continues to be aimed at greater output combined with a reduction in size and weight and nowhere has the advent of new materials been more evident.
DiversityFrom the Compact series with work chamber diameters from 300mm diameter to plants for high voltage machines with work chambers in excess of 5 meters diameter. Larger plants may be vertical or horizontal. The range includes plant for processing solid type paper insulated power cables, oil or gas filled cables, paper insulated and co-axial type telecom cables and for pre-drying and pre impregnation of cable papers.
Control SystemsAll plant is available with fully automated process control based on industrial PLC or PC/PLC systems. Manual or semiautomatic sequence controlled systems are also available. Data acquisition systems are custom designed to suit requirements.
Ready Assembled Plants
These systems are pre-piped, pre-wired and assembled on a steel base ready for commissioning on site. Some standard sizes are:
Market Share:
We are professional vacuum pressure impregnation plant (VPI) manufacturers in India with over 9 Years' experience. We warmly welcome you to buy high quality vacuum pressure impregnation plant (VPI) with CE certification from our factory.
Additional Information:
Vacuum Pressure Impregnation Plant for Motor
Approx. Rs 2,25,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Model Name/Number | VPI2500SGEI |
| Power Consumption | 2HP 380V - 415V AC 50/60Hz |
| Production Capacity | 8 |
| Color | Red |
| Controls | 230V AC 50/60Hz |
| Motor Speed | 40RPM |
| Dimension | 2500 ID |
| Capacity | 25000Ltr |
| Weight | 4 Ton |
| Material | CS - MS - CI |
Vacuum Pressure Impregnation (VPI) is a process that uses vacuum and pressure to seal porous materials with varnish or resin. The process is used primarily for HT/LT motors, HV motors, Traction motors, generator coils etc. to fill gaps in materials to create a void free insulation in various devices. Industrial electromechanical equipment is designed for durability to provide reliable function and increased longevity, but age, temperature, and environmental factors can degrade porous metals over time. The process of impregnation seals porous materials with varnish, epoxy resin, Pu, Silicon, improving the function and longevity of equipment
Vacuum Pressure Impregnation (VPI) is a process in which ‘green’ coils (dry, porous) are placed in a stator, and then the whole stator is processed. The process involves a stator (at room temperature or slightly heated) being placed in a ‘dry’ tank and a vacuum (as close to pure vacuum as possible) being applied for a designated period of time. The tank is then quickly filled with Resin/varnish and pressure is applied, the stator is allowed to ‘pressure soak’ for another designated period of time. At the end of the cycle the resin is drained, pressure is ‘blown off’ and then stator is baked to cure the resin.
We use High performance vacuum pumps, controls, sensors, traps in our modern systems. For more reliable and homogeneous results, our state of the art VPI plants can also be made completely automatic, providing a stable environment for the impregnation process to take place. We provide an estimated time chart for each part of the cycle based upon averages and long term experience.
Types : 1. Manual Vacuum Pressure Impregnation Plant :Manual Vacuum Impregnation plant includes, manual lid clamping arrangement, manual operated ball valves and all other process to be operated manually.
2. Semi Automatic Vacuum Pressure Impregnation Plant :Semi Automatic Vacuum Pressure Impregnation plants are designed as per customer’s requirement. A combination of automation and manual operation can be routed as per requirement. We believe in customer satisfaction, and therefore we customize as per customer’s needs.
3. Automatic Vacuum Pressure Impregnation Plant :Automatic Vacuum Pressure Impregnation Plant includes Automatic Bayonet Lid clamping arrangement, Hydraulic lid up-down assembly, pneumatically operated valves (solenoid Valves) and the whole process is carried out automatically through PLC system.
FAQ
Q1.Why choose us?
A1:We are specialized in packing scale for more than 15 years production experience.
Q2. How's your oversea markets?
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.
Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.
Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.
Q5.What about lead or shipping time?
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.
Q6. What about the service offered by company?
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.
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