Bulk Material Bag Conditioner System Manufacturer

Approx. Rs 6.85 Lakh / PieceGet Latest Price

A jumbo bag massager machine manufacturers india Bulk Bag Material Conditioner Material Master or bulk bag massager) is often purchased to assure good and consistent flow of dry ingredients before they’re discharged.

clumps in dry ingredients can develop during transit, particularly if the ingredient is hygroscopic, or has been exposed to extreme temperatures. And bulk bags that sit in storage can easily become compacted and flow-resistant.

many companies sell a bulk bag conditioner to solve this problem, but is the problem the tendency of ingredients to become compacted, or a dry material handling system that is unable to perform properly without help from a bulk bag conditioner?

ingredient masters has specialized in the development and manufacture of batching systems that use bulk bags for more than three decades. And we have demonstrated that the vast majority of systems will flow material successfully and consistently, under all operating conditions, without the added cost and complexity of a bulk bag conditioner.

we realize that this is heresy to some bulk bag manufacturers, and the companies who sell batching systems that require them. But it is absolutely true that only a very small percentage of materials require a bulk bag conditioner to produce good material flow if the batching system is well-engineered.

we have shown, in hundreds of dry ingredient batching systems, that when bags are specified correctly, and positioned and suspended properly, a bulk bag conditioner is unnecessary. Whether you’re in the food, pharma, ceramics, chemical, refractory or another industry, we can show you a system that flows material without a bag massager or bulk bag conditioner.

save your money for something you really need. See how an ingredient masters system performs without a bulk bag conditioner or other “helper” device

Additional Information:

Approx. Rs 2.25 Lakh / PieceGet Latest Price

The bulk bag compactor can be made either of painted steel or 304 stainless steel for food and pharmaceutical applications.

In order to save space and minimize waste volume, the compactors collect and compress all types of flexible containers (paper, polyethylene, braided plastic, etc.).  The standard design also helps to contain dust via nozzle connections or an integrated filtration unit is available for a 100% dust free atmosphere.

• The empty big bag compactor is composed of a surface-treated trough with steel, 304L stainless steel or  316L stainless steel.
• The compactor is equipped with a direct drive.
• A polyethylene sheath tube positioned at the end of the compaction tube allows the empty big bags to be collected.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Equipment Snapshot: Discharging bulk bags containing material that has solidified, hardened, or agglomerated can be extremely difficult, dangerous, and time consuming if the proper equipment is not utilized.

System features a patented pivoting conditioning arm design that eliminates performance and maintenance issues found in opposing compression plate units, and provides up to 261 percent more force than others for deeper material penetration, and maximum conditioning results.

The operator loads the bulk bag to be conditioned into the unit via forklift and activates the PLC controlled automatic conditioning sequence. System’s tubular steel pivoting conditioning arms penetrate deeply into the material for more effective results than traditional vertical sheet metal compression plates while the rotary lift table properly positions the bulk bag for complete material conditioning.

The large color operator interface allows easy access to proprietary bulk bag and material conditioning parameters, full recipe management functions, system status, and manual mode controls. Unit features an ultra compact footprint and full machine guarding for operator safety. 

GENERAL SPECIFICATIONS:

·  The industries’ most robust construction and compact footprint. 

·  121” wide x 80” deep x 101” high. 

·  Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.  Patented system outperforms less durable opposing sheet metal platen designs. Designed utilizing finite element analysis for durability, dependability, and safety. V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results. 

·  Powered rotary lift table with 36” of travel and 4,000# capacity allows complete conditioning of a wide range of bag sizes. Lift table includes a stainless steel cover for wear surface protection. 

·  Machine features acrylic guards with tubular steel support frames on three (3) sides Unit includes a load side light curtain for increased operator safety. 

ELECTRICAL SPECIFICATIONS:

·  NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen. 

·  Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls. Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Q1.Why choose us?
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets?
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality? 
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment ? 
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time?
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company?
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 1.25 Lakh / PieceGet Latest Price

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.
Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Additional Information:

Approx. Rs 1.95 Lakh / PieceGet Latest Price

The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system.  Additionally, it can be integrated within the support framework of a bulk bag unloader.

GENERAL SPECIFICATIONS:

·  The industries’ most robust construction and compact footprint. 

·  121” wide x 80” deep x 101” high. 

·  Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state. 

·  Patented system outperforms less durable opposing sheet metal platen designs. 

·  Designed utilizing finite element analysis for durability, dependability, and safety. 

·  “V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results. 

·  Powered rotary lift table with 36” of travel and 4,000# capacity allows complete conditioning of a wide range of bag sizes. 

·  Lift table includes a stainless steel cover for wear surface protection. 

·  Machine features acrylic guards with tubular steel support frames on three (3) sides 

·  Unit includes a load side light curtain for increased operator safety. 

ELECTRICAL SPECIFICATIONS:

·  NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen. 

·  Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls. 

·  Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 1 Lakh / PieceGet Latest Price

Product DescriptionDischarging bulk bags containing material that has solidified, hardened, or agglomerated can be extremely difficult, dangerous, and time consuming if the proper equipment is not utilized. 

Our new, patented system utilizes hydraulically actuated pivoting conditioning arms with extended travel to efficiently return even the most severely agglomerated materials to a free-flowing state. Unit accepts a wide range of bulk bag sizes.

The operator loads the bulk bag to be conditioned into the unit via forklift and activates the PLC controlled automatic conditioning sequence. System’s tubular steel pivoting conditioning arms penetrate deeply into the material for more effective results than traditional vertical sheet metal compression plates while the rotary lift table properly positions the bulk bag for complete material conditioning. 

The large color operator interface allows easy access to proprietary bulk bag and material conditioning parameters, full recipe management functions, system status, and manual mode controls. Unit features an ultra compact footprint and full machine guarding for operator safety.

Additional Information:

Approx. Rs 1.25 Lakh / PieceGet Latest Price

Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system.  Additionally, it can be integrated within the support framework of a bulk bag unloader.

GENERAL SPECIFICATIONS:

·  The industries’ most robust construction and compact footprint. 

·  121” wide x 80” deep x 101” high. 

·  Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state. 

·  Patented system outperforms less durable opposing sheet metal platen designs. 

·  Designed utilizing finite element analysis for durability, dependability, and safety. 

·  “V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results. 

·  Powered rotary lift table with 36” of travel and 4,000# capacity allows complete conditioning of a wide range of bag sizes. 

·  Lift table includes a stainless steel cover for wear surface protection. 

·  Machine features acrylic guards with tubular steel support frames on three (3) sides 

·  Unit includes a load side light curtain for increased operator safety. 

ELECTRICAL SPECIFICATIONS:

·  NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen. 

·  Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls. 

·  Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 2.5 Lakh / PieceGet Latest Price

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.

Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure (certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

Ø  Reconditions up to 12 bulk bags/hour

Ø  Always works in total safety for the operators

Ø  Occupies reduced space and height

Ø  No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel

Ø  Dust free

Ø  Easy access to all parts of the machine for cleaning

Ø  Needs almost no maintenance

Ø  Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel

Ø  Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Product Description

GENERAL SPECIFICATIONS:

The industries most robust construction and compact footprint.

1800mm wide x 1600mm deep x 2200mm high.

Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.

Patented system outperforms less durable opposing sheet metal platen designs.

Designed utilizing finite element analysis for durability, dependability, and safety.

V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results.

Powered rotary lift table with 36” of travel and 4,000 capacities allows complete conditioning of a wide range of bag sizes.

Unit includes two fork lift pockets for ease of moving to an alternate location.

Machine features acrylic guards on three (3) sides with a load side light curtain for operator safety.

ELECTRICAL SPECIFICATIONS:

NEMA 4 electrical enclosure with manual operation controls.

Parker hydraulic system with dual pumps, 5 HP motor, carbons steel reservoir and enclosure.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.
Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Additional Information: