Batch System Mettler Toledo
Whatsapp No: +91 8421128449
Email:- sgeipune@gmail.com
10 Output Batch Feeder Controller with Tank System
Approx. Rs 1.45 Lakh / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 100 Piece |
| Frequency | 50Hz |
| Material | Stainless Steel |
| Automation Grade | Automatic |
| I Deal In | New Only |
| Brand | Mettler toledo india private limited |
| Capacity | 10 Tons |
| Control Panel | MS |
| Display | LED |
| Voltage | 415V AC 50Hz |
| Country of Origin | Made in India |
batch weighing system
Examples of weigh batching installations
Following are two examples of actual installations that illustrate how an automated weigh batching system can be configured and the benefits that can be realized.
A food company boosted margarine production by 50% and improved product quality by switching from a manual operation to an automated materials handling system that includes weigh batching. The system is used to check-weigh salt and whey powder, which are mixed with canola oil to make margarine.
Previously, the company received the ingredients in 15 and 20 kg (33 and 44 lb) bags, which were manually dumped into a pre-mixer on an open processing floor. The plant had to dispose of 100 bags a day, spillage occurred, and there were occasional inaccuracies in the quantities of ingredients added to the mixer.
In the new arrangement, salt and whey powder are received in 2,200 lb (1,000 kg) bulk bags, which are loaded into two bulk bag dischargers. A loss-of-weight system unloads pre-selected batch weights from each discharger into 8 ft3 (0.22 m3) stainless steel hoppers, from which a flexible screw conveyor moves the material to the mixer.
The entire operation is controlled from the plant''s central computer, thus minimizing the chance of human error. Also, the salt and whey powder remain enclosed from bulk bag to mixing tank, thereby avoiding the possibility of contamination as well as eliminating fugitive dust.
In another case, a manufacturer of isotopic chemicals installed a gain-in-weight system for a process that involves mixing five fine powders in batch weights ranging from less than 20 lb (9 kg) to nearly 400 lb (181 kg). The system meets the company''s strict accuracy requirement of ±1.00% over this broad range of ingredient weights.
Two of the ingredients go directly to a wet blender. The other three are routed first to a dry blender for mixing, then on to the wet blender.
Four of the products are received in bulk bags, which are unloaded from bulk bag dischargers. The fifth, minor ingredient is received in 50 lb bags, which are manually unloaded into a bag dump station. All five ingredients are transferred sequentially into a single weigh hopper by five flexible screw conveyors, each of which is engineered according to the flow characteristics of the powder it handles.
Load cells under the hopper transmit weight-gain information to a controller that starts and stops each conveyor, slowing the feed rate to a dribble as the weight approaches the target in order to meet the high accuracy requirements.
Ingredients are discharged from the hopper through a slide gate valve into a wye diverter that directs them to either the wet or the dry blender.
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10 Output Batch Feeder Controller
Approx. Rs 45,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 100 Piece |
| Features | Data Logging and Reporting |
| Number of Channel | 8 |
| Voltage | 24 |
| Type | Semi-Automatic |
| Usage/Application | Industrial |
| Model Name/Number | S320 |
| Analog Output | 0-10 |
| Country of Origin | Made in India |
We are Manufacturer wider range quality range of Automatic Powder Transfer Systems, Industrial Dust Collector System, Bulk Bag Unloaders etc.
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7 type batch controller India
Approx. Rs 2.25 Lakh / PieceGet Latest Price
Product BrochureProduct Details:| Minimum Order Quantity | 1 Piece |
| Display Type | 4 Inch |
| Voltage | 24 V DC |
| Type | Automatic, Semi-Automatic |
| Brand | SGEI |
| Model Name/Number | IND180 |
| Rated Load | 1 |
| Analog Output | 1 Analog Output |
| Body Material | SS |
| Current Output | 24V |
| Display Resolution | 4 Inch |
| Phase | 3 |
| Range | 6D |
| Supply | 415V AC |
| Usage/Application | OIL |
| Country of Origin | Made in India |
IND180 is a silica terminal for batching & blending applications. It has bright OLED display with IP65 protection it is flat switch membrane make it quite user friendly the digital discrete / Input & output make it ideal for direct connectivity with machines as PLC.
Specifications - IND 180 Terminal Display128*32 dot-matrix OLED display Enclosure TypePanel - Mount, 304L stainless steel front;aluminium frame, Type 4x & type 12 Protectioncomparable to IP65 Key Characteristics4 flat switch membrane with tactile-feet keys 1.2mm polyester (PET) overlay AccuracyCE&UL
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Loss-In-Weight Feeders System India
Approx. Rs 25,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Usage/Application | Chemical |
| Type | Vibratory Feeders |
| Brand | SGEI |
| Power | 2hp |
| Feeding Speed | 1 |
| Voltage | 415V AC |
| Industry | Manufacturing |
| Operating Temperature | 60 |
| Warranty | 12 months |
| AMC available | Yes |
| Stainless Steel | SS |
| Country of Origin | Made in India |
A loss in Loss-in-weight feeders System is a gravimetric metering device that receives material from an upstream supply and accurately doses the material into a process at a predetermined feedrate, typically through a screw (auger or helix), twin screw, or vibratory tray.
Loss-in-weight feeders can be used for both small to medium feeding ranges. They work with extreme precision under optimum ambient conditions. They are very flexible and can handle bulk solids, liquids and even poorly flowing products. They are used in many continuous processes such as feeding extruders requiring a high level of short-term feeding consistency. They are also used in the food industry and in laboratories by means of appropriate storage containers and adapted feeding devices. The design varies from compact constructions to modular concepts depending on usage.
Principle: When the material is fed through the feeder, the weight of the system decreases. Controlling the loss-in-weight feeder changes the feed rate and as a result the speed of weight loss matches the desired feed rate. Loss-in-weight feeder controls continuously check whether the material is flowing.
All components and/or any product they contain is continuously weighed during operation: the feeder, the hopper and the material.
Gravimetric feeders, for instance, have slight fluctuations in their feed rates. These fluctuations occur in the filling capacity of the augers and in the bulk density of the material. These are compensated for by adapting the auger speed in order to ensure the product is dispensed evenly.
Loss-in weight feeders for bulk materials consist of: storage tanks, controlled feeding devices such as augers, chutes, pumps as well as scales or load cells, loss-in-weight controllers or rather loss-in-weight feeder controllers. Optional: e.g. agitators to improve the quality of the bulk material.
The Schenck Process loss-in-weight feeders have, for instance, been optimised for the compound industry. Flexible installation options, different feeder sizes and hopper sizes are adapted to each available space. Vertical container walls mean that virtually every millimetre is used to the max and impact positively on the bulk material flow. Thanks to the off-centre auger arrangement, up to eight feeders can be positioned next to each other. The drive and auger setup can still be customised during assembly.
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Bagging Controller HMI Display
Approx. Rs 35,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 30 Piece |
| Power Consumption | 10 W |
| Display Type | Maximum Display Resolation 10000d |
| Frequency | 5000000 |
| Voltage | 24V DC |
| Type | Automatic, Semi-Automatic |
| Brand | SGEI |
| Model Name/Number | PSC10[AL] Weighing Controller |
| Rated Load | 1 |
| Analog Output | 1 |
| Body Material | PVC |
| Current Output | 0-10V |
| Range | 10G - 10T |
Product DescriptionMain Features:1.Suitable for Ration Packing Scale with optional modes 1-Bucket Scale, 1-Bag Scale and Loss-in-weight Scale.2. EMC design with high anti-jamming capability, suitable for industrial environment.3. Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.4. 7”/10.2” Ultralight and ultrathin TFT touch screen with embedded weighing/control module.5. Loadcell Interface6. Max. Connection Quantity: 16 Loadcells (350Ω).7. 24-bit High-precision and high-speed Σ A/D conversion module with 1/1,000,000 internal resolution and sampling frequency 800Hz.8. Special anti-vibration digital filtering algorithm for ensuring the weighing stability and accuracy when there is strong vibration on the load receptor, and the rapid response capability when the weight signal changes.9. I/O Interface10. 9 Definable normally open switch inputs [DI] and 12/18 definable normally open transistor switch outputs [DO].11. Optional ‘Bulk/Medium/Dribble Feed’ DOs for feeding control. Optional Continuous and Jogging Dribble Feed Methods.12. 2 Optional&definable analog signal AO[0~10V] for weight signal output or ‘Bulk/Medium/Dribble Feed’ control.13. Digital Communication Interface14. COM1[RS232]&COM2[RS485] for connecting Host IPC/PLC and LED Remote Display.15. COM[RS232] for connecting RS232 Serial Printer.16. USB1 for connecting USB mouse, downloading HMI software from U-disk and copying data to U-disk.17. LAN: Optional Ethernet port.18. Software Function19. Manual Screen-locking/Screen-unlocking, Auto Screen-locking, Digital Setting&Calibration and I/O Testing functions available.20. Zero Upon Power Up, Zero Auto-tracking, Manual/Auto Zero and Zero Calibration available.21. Load Calibration and Loss Calibration functions available.22. 100 Recipes for packing control.23. Optional ‘Auto Correct Inflight’ function.24. Optional ‘Pause for Tolerance Alarm’ and ‘Auto Dribble Re-feed’ functions.25 Optional ‘Batch Target Control’ function [With Batch Count Target or Batch Weight Target finished, the packing process will stop automatically].26. Optional ‘Flow Control’ function for 1-Bucket Scale.27. The Batch Records can be printed automatically.28. Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.29. With the multitasking mode, the weighing&control process will not be interrupted by parameter setting and the other operations.
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