Jumbo Bag Unloading Reactor Feeder System

Approx. Rs 6,25,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 6,25,000 / PieceGet Latest Price

The Automatic Jumbo Bag & 25–50 Kg Bag Unloading and Powder Transfer System is a fully enclosed, dust-free unloading and feeding system designed for controlled, weighed, and automated transfer of bulk powders from various bag formats directly into reactors, IBCs, or downstream process equipment.

This robust and modular system is ideal for applications where hygiene, accuracy, and operator safety are critical, such as in chemical, pharmaceutical, food, and specialty material industries.

• Jumbo Bag Unloading Station (FIBC):

  • Motorized hoist with trolley for bag lifting.

  • Bag clamping and massaging system to aid powder discharge.

  • Knife arrangement for bag cutting (optional).

  • Dust-tight glove box with sight glass for operator safety.

  • Discharge valve with butterfly or slide gate for controlled flow.

• 25–50 Kg Manual Bag Dump Station:

  • SS304 or SS316 glove box chamber with dust collection interface.

  • Toughened glass viewing window (200 x 600 mm).

  • Integral screen/sieve option to prevent foreign objects.

  • Integrated N₂ (Nitrogen) purging option for inert operation.

  • Discharge connected directly to the feeding hopper.

• Powder Transfer & Reactor Charging

  • Feeding Options:

    • Screw Conveyor or Tube Chain Conveyor (horizontal/vertical orientation).

    • Vacuum Conveying System (for high containment and cleanroom applications).

  • Discharge Control:

    • PLC-based operation with pneumatic control.

    • Coarse and fine dosing options for precision.

  • Integration with Reactors/IBCs:

    • Discharge chute/nozzle can be directly connected to:

      • Reactor inlet

      • Closed IBC port

      • Blender or intermediate process vessel

Additional Information:

Approx. Rs 1,25,000 / PieceGet Latest Price

Unloaders, are designed to manually or automatically unload bulk bags. Our Bulk Bag Unloaders, also known as Bulk Bag Dischargers safely support bulk bags with a lifting frame.  The frame can be used with a forklift or an optional hoist and trolley system.  Once the bulk bag is in place, the operator can untie the bottom bag spout in a dust-tight environment.  Flow out of the bag can then be controlled either manually or automatically. The UltiMAX can be paired with Shree Guru Enterprises India FlexMAX, ValuMAX, or a vibratory feeder to create a system to meet the specifications of each individual system.

Major Advantages of the UltiMAX Bulk Bag Unloader Systems:

• Heavy duty thick wall structural tubing construction
• Heavy duty Support Frames can hold up to 5,000 pounds (2268 kg)
• Modular frames sections allow hoists and discharge conveyors to be added in the field
• Automatic or Manual operation
• Dust-tight bag untie box

Manual and Automatic Bulk Bag Unloading Equipment Flexor Paddle Option

Paddle flexors are a useful option for our Manual and Automatic Bulk Bag Unloading Equipment if the bulk material being unloaded tends to set up during shipment. This option provides a means to condition the bag to enhance the flow out of the bag into the process. The two ribbed flexing paddles can move from a flat position to a combined angle of 85 degrees (nearly vertical). It is designed with bag conditioning ribs which engage the bag and breaks up lumps or agglomerations of material in the bulk bag.

Features:

•  Pneumatically operated
•  Heavy duty construction with varying profiles
•  Powerful pneumatic cylinders

Manual and Automatic Bulk Bag Unloading Equipment Flexor Paddle Option

The Bag Untie Box when added, allows for the operator to handle the bag spout in an enclosed area to reduce dust generation when preparing the bulk bag for the unloading process. The Untie box includes a hinged, sealed door that is closed during discharge to capture any additional dust produced while emptying the bulk bag.

Features:

•  Dust Tight door seal         
•   Lockable latch on door         
•   Tapered inside to ensure product flow out of box         
•   Heavy Gauge steel construction         
•   Carbon steel construction

Additional Information:

Approx. Rs 1,25,000 / PieceGet Latest Price

A Bulk Bag Unloader (also known as a Jumbo Bag Unloading System or Super Sack Unloader) is designed to safely and efficiently discharge materials from FIBC (Flexible Intermediate Bulk Containers) or Jumbo Bags. These systems are used in industries such as food processing, pharmaceuticals, chemicals, cement, and agriculture for handling powders, granules, and bulk materials.

1. Frame Structure:

   • Heavy-duty carbon steel or stainless steel (SS304/SS316L) construction.

   • Adjustable height for different bag sizes.

2. Bag Lifting & Handling:

   • Manual or motorized hoist & trolley for lifting and positioning bulk bags.

   • Forklift-compatible designs for easy bag placement.

3. Bag Unloading Mechanism:

   • Bag clamping system to hold the bag securely during discharge.

   • Spout sealing system for dust-tight connections.

4. Material Flow Enhancement:

   • Bag massagers (pneumatic or mechanical) to break compacted material.

   • Vibratory or fluidization systems for free-flowing discharge.

5. Dust Control System:

   • Sealed bag spout connections to prevent material loss.

   • Optional integrated dust collector or vacuum system.

6. Discharge Options:

   • Rotary airlock valve, screw conveyor, vacuum conveyor, or pneumatic conveying for controlled material transfer.

7. PLC & Automation (Optional):

   • Siemens PLC & HMI integration for process automation.

   • Weighing & batching controls for precise material handling.

✅ Dust-Free & Safe Operation – Prevents contamination and ensures operator safety.
✅ Increased Efficiency – Faster unloading process with minimal material loss.
✅ Versatile Applications – Handles various materials, including powders, flakes, and granules.
✅ Customizable Configurations – Designed to meet specific industry needs.

Would you like a recommendation for a custom bulk bag unloading solution based on your specific material and capacity requirements?

Additional Information: