Epoxy Mixing Cum Casting Plant India

Approx. Rs 2.25 Lakh / PieceGet Latest Price

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Approx. Rs 45,000 / PieceGet Latest Price

• Vacuum System.
• R. O. S. T. (Raw Oil Storage Tank).
• P.O.S.T. (Process Oil Storage Tank).
• Oil Storage Tank.
• Oil Filter Machine.
• Oil Filling System.
• Heating System
• Internal Air Circulation
• Control Panel

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Approx. Rs 9,000 / PieceGet Latest Price

Epoxy Mixing Cum Casting Plant Resin casting is a method of casting where a mould is filled with a liquid synthetic resin, which then hardens. The synthetic resin for such processes is a monomer for making a thermosetting polymer. During the setting process, the liquid monomer polymerizes into the polymer, thereby hardening into a solid.

Our resin casting plant is manufactured using quality components and spare parts to ensure optimum performance and long functional life. Resin casting plant is integrated with mixing chamber, which is designed with heating system with temperature controlling arrangement.

The simplest method is gravity casting where the resin is poured into the mold and pulled down into all the parts by gravity inside a vacuum chamber. The casting is done in a vacuum chamber to extract the air which avoids formation of air bubbles.

The mixing chamber with circular cone-shaped bottom is heated with an oil jacket, the temperature being measured and controlled continuously. The temperature of the wall is hence uniform. A stirrer with baffle rotating at the correct speed which gives shearing action causes thorough resin filler mixing. The agitation exposes all the mix to vacuum& thus degassing is thorough. The mixing paddle drive is with 3 phase motor & reduction gear. The shaft seal is robust rotary seal with tapered roller bearings. The pouring valve is made of P.T.F.E. (Teflon) & this makes cleaning easy. Trap is used to very effective stop abrasive filler particles from entering & ruining the vacuum pump.

Features :

• Mixing chamber for mixing of resin, with hardener, accelerators, pigment and filters, of capacities from 5kg to 1000kg, designed for high vacuum degassing.
• It is designed with heating system having precise temperature controlling arrangement for controlling the exotherm during mixing, as required.
• Casting chamber, adequately sized to accommodate desired number of moulds, designed for pouring resin under high vacuum.
• Pouring system designed for vacuum casting with easy control and observation from outside, with specially designed PTFE valves.
• The plants can be offered continuous production process.

• CT and PT manufacturer
• Dry type transformer etc

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How''s your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment 
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

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Approx. Rs 1.25 Lakh / PIECEGet Latest Price

Mixing Vacuum Casting Plant is mainly applied for casting of dry type transformer, dry type bushing, disc insulator, CT/PT, HV switch insulator and other electrical products.

It is applicable for electrical products with filler or without filler.
It goes for degassing, mixing, casting of high polymer materials under vacuum, Such as bis-phenol A epoxy resin, outdoor epoxy resin and polyurethane.
It is applies to manual packing mixing materials by customer itself and bi-component premixed packing, The viscosity ranges from 10-20000kp.
It is accessible for operators for its modular assembly ,convenient erection ,easy operation and high level of automation .
Various vacuum casting plants with a static mixing type focus are customized as your request .

Static Mixing Vacuum Casting Plant Main Features
1 . Advanced static mixing system
Advanced static mixing technology
Strong pushing force of metering pump
Continuous mixing of static mixer
Automatic and Continuous process in material pushing , static mixing and casting .
Small amount of mixture used for mixing
Low viscosity of mixed material
Mix and cast at one time
Guaranteed quality of product’s soaking nature
Automatic realization to prevent misoperation
Little residue for least material consumption and best environment protection

2 . Smart distribution system for casting
Valve for automatic casting is used with each mold connected by a nozzle
Touch screen for control
Metering pump for automatic control of each mold’s casting quantity
PC record of casting quantity for further reference

3 . Perfect vacuum system
In production all steps of materials preparation ,distribution ,feeding and casting are finished under vacuum to remove water and gas purity in job and ensure a satisfied insulation level .

4 , Reliable metering system
For static mixing vacuum casting plant
A reliable metering pump made of super hard wear-resistant material
Dynamic metering accuracy within 1%
Service life over 1 billion times
For other types of casting plant
High precision electronic weighing system or flow meter and imported feeding pump used for precise material preparation

5 . Advanced safe heating technology
The mixing chamber for degassing uses thermal oil as heating medium , This kind of heating is safe , reliable ,precision and even in temperature control without partial over-heat .
The casting chamber set for molds gets heated through electrical heating elements , this kind of heating is energy-saving ,easy, reliable ,and elegant .

6 , Advance reliable control system
The main control system is a PC controlled one ,All key technological processes are protected from a likely misoperation by a PC interlocking device . It is easy to shift technological process,record curve ,and revise parameter on the PC . The metering and vacuum system is set for an automatic control with world class overall performance .

7 , Various measures to ensure safety and reliability
Stress more on quality from the very beginning of design with all components selected of famous brand .
The plant is designed in modules and assembled and tested before delivery .
Systems on metering ,vacuum and control are tested in a simulated working environment to further improve system adaptability .
Each vacuum system , heating system and other safety -sensitive pressure chambers have an interlocking device and are strictly manufactured , assembled and tested in line with relevant national norms .

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