Jumbo Bag Unloading Machine Manufacturers India

Approx. Rs 1.25 Lakh / PieceGet Latest Price

PRODUCT DESCRIPTION

GENERAL SPECIFICATIONS:

The industries most robust construction and compact footprint.

1800mm wide x 1600mm deep x 2200mm high.

Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.

Patented system outperforms less durable opposing sheet metal platen designs.

Designed utilizing finite element analysis for durability, dependability, and safety.

V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results.

Powered rotary lift table with 36” of travel and 4,000 capacities allows complete conditioning of a wide range of bag sizes.

Unit includes two fork lift pockets for ease of moving to an alternate location.

Machine features acrylic guards on three (3) sides with a load side light curtain for operator safety.

ELECTRICAL SPECIFICATIONS:

NEMA 4 electrical enclosure with manual operation controls.

Parker hydraulic system with dual pumps, 5 HP motor, carbons steel reservoir and enclosure.

WHY CHOOSE MATERIAL TRANSFER CONDITIONERS:

Experience MTS invented and developed the first hydraulic bulk bag conditioner in 2011

Units feature patented pivoting conditioning arm design producing over 75,000 pounds of force output.

MTS offers in-house product testing prior to equipment investment.

MTS has been providing custom material handling solutions since 1989.

Every MTS material conditioner is custom engineered for your specific application requirements.

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Approx. Rs 1.45 Lakh / PieceGet Latest Price

Loss-in-Weight Feeder: How to create your perfect product

 Loss-in-weight feeders are gravimetric feeders that directly measures the material's weight to achieve and maintain a predetermined feed rate. The feed rate is measured in units of weight per time (e.g. kg/h). This setpoint is programmed by the operator in the feeder control.

Key Factors and Solutions for Improving Feeder Accuracy

Loss-in-weight feeders are gravimetric feeders that directly measures the material’s weight to achieve and maintain a predetermined feed rate.

The feed rate is measured in units of weight per time (e.g. kg/h). This setpoint is programmed by the operator in the feeder control. A constant discharge of bulk material from the hopper is maintained by continuously weighing the hopper including the contained bulk material and regulating the speed of the feeding device accordingly. Accurate regulation is therefore accomplished by comparing the rate of the actual weight loss to the desired setpoint. This enables the control system to compensate for non-uniform material flow characteristics and variations in bulk density, therefore providing a very high degree of feeding accuracy.

Loss-in-Weight Feeder of SHREE GURU ENT INDIA K-Tron 

SHREE GURU ENT INDIA K-Tron offers the optimal LIW feeder system, which integrates a high resolution and fast response weighing system and also accounts for a number of additional influences on feeder performance:

1.     Optimizing Screw Fill and Material Flow in Feeder Hoppers

When using single screw feeders for feeding cohesive materials, the material is often flung off the screw flights. This material then accumulates inside the outlet tube, causing buildup and, eventually, fluctuations in the consistent output of the screw feeder. In these cases, a co-rotating twin screw design will be the better choice. Twin screws are often used for more cohesive powders due to the "self-wiping" effect of one screw against the other, which not only helps to transport the material, it also minimizes or even eliminates material buildup.

ActiFlow - self-optimizing flow aid for loss-in-weight feeders

In addition, there are different options available for the type of screw configuration. For example, if the cohesiveness of a powder increases due to a higher content of moisture or fat, a twin screw with a finer pitch might create a type of extrusion or squeezing effect that releases the moisture and causes additional material buildup issues. In this case, an auger type screw configuration with a larger tolerance on screw flights might be better suited.

Flow-aid devices that may be required in or on the feeder’s hopper will assure that the process material flows into the feeding device as uniformly as possible.

A range of flow-aid devices include:

- Mechanical hopper agitators that stir the material and break down any bridging or rat-holing of the material.

- Integrated vibration technologies, such as the innovative SHREE GURU ENT INDIA K-Tron ActiFlow device, which operates by applying vibration to the hopper wall using an external drive at a variable frequency and amplitude.

2. Weight Balancing and Isolation from Vibration Influences

Because weighing is the basis for feeding accuracy, the feeder as well as the weighing unit must be isolated from the influences of external forces, friction, vibrations or shock. This is accomplished by installing flexible connections e.g. at the feeder inlet and outlet. The feeder must have a stable mounting on shock mounts, and strong air currents near the feeder must be eliminated. Modern load cells and control algorithms, such as those supplied by SHREE GURU ENT INDIA K-Tron, measure the weight and apply sophisticated digital filtering algorithms to eliminate typical plant vibrations from the weighing data.

Additional Information:

Approx. Rs 2.25 Lakh / PieceGet Latest Price

• Liquid Storage Silos
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Approx. Rs 2.25 Lakh / PieceGet Latest Price

Processors around the world handle dry bulk powders and ingredients in bulk bags. At SGEI, we specialize in high containment bulk bag unloading and filling systems – offering the most comprehensive range of standard and custom bulk bag unloading equipment in the business.

Our T3 loss-in-weight bulk bag unloaded allows you total control over the amount of product you wish to dispense from the bag. This can be varied for individually selected batch amounts, or fully interfaced with your plant process control for continuous batch production.

The T3 loss-in-weight bulk bag unloader incorporates all the proven features of our Universal T2 model, but the bag support dish is mounted on four load cells. This enables highly accurate weighing of your product as it is discharged from the bag. If necessary, the integral transfer conveyor can also be suspended from the weigh frame as shown opposite, to provide a totally self-contained discharge and loss-in-weight dispensing unit.

The T3 Loss-In-Weight Bulk Bag Unloaded is used when unloading by weight.

This bulk bag unloaded is of all welded construction with a bag support dish that will accommodate most bottom-spout bulk bags.  The bag spout passes through the middle of the dish where it can be accessed.  The bulk bag provides the seal against the support dish for a dust free seal.  Our exclusive design mounts the four (4) load cells & summing box high on the frame between the frame & support dish, out of the way of harm, water & dirt.  The bulk bag unloading system can be used with a number of options including our various controls options. The discharge of the chute is custom made to fit the application.

Our T3 bulk bag unloaders are simple and easy to operate.  The basic sequence of operation is as follows.

1.      A bulk bag of product is fitted with the Bag Lifting Frame.

2.      The operator lifts the bulk bag into place with a forklift.

3.      The Lifting Frame sits on the Side Tensioning Frame.

4.      The weight of the bag compresses the springs & the bottom of the bulk bag rests on the Support Dish.

5.      With the weight of the bag safely supported, the operator can now freely access the bottom spout of the bag.

6.      The operator opens the access door & unties the bag spout.

7.      As the bulk bag empties, the springs in the side frame will keep a constant tension on the bag ensuring complete emptying of its contents.

8.      Material falls into the chute & the integral conveyor moves material to the next step in your process.

9.      When empty the operator reties the bottom bag spout & removes the bag & lifting frame.

Additional Information:

Approx. Rs 2.5 Lakh / PieceGet Latest Price

Features:

• Robust construction
• Easy installation
• Less maintenance

Standard mechanical specifications:

• Mounting flange including clamp and seal.
• Material of construction stainless steel.
• SS band clamps.
• Surface Mirror finished internal and external as per client requirement.
• Clamp seals silicon.
• Front window polycarbonate.
• Fastening ring for gloves-PE White.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

• Unit framework is approximately 69” square x 100” tall.

• Unit features our exclusive heavy duty Flo-Master™ “breaker bar” bag massaging system which breaks up material, promoting positive material flow into downstream process.

• Unit features our exclusive stainless steel/UHMW Flo-Lock™ discharge gate for partial bag discharging.

• Unit includes a stainless steel bulk bag support pan with tubular steel supports for operator safety.

• Unit features our exclusive stainless steel Seal-Master™ bag spout access chamber with “gull wing” doors for optimal access to bag discharge spout.

• Unit features our exclusive stainless steel Sure-Seal™ spout clamping system for dust-tight material discharge.

• Unit features a 316 stainless steel product discharge transition.

• Unit features a Type Z purging system for Division II service.

• Controls are housed in a NEMA 4 rated electrical enclosure within the equipment framework.

• Includes our exclusive, carbon steel Spider-Lift™ bulk bag lifting frame (not shown)

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets?
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 2.25 Lakh / PieceGet Latest Price

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Jumbo bag unloading machine (One whole set system, easily making sure a steady and fluent unloading of your material)

Technical Parameter:
Accommodate Your needs.
Flexible modular design makes this discharger most suitable for a wide range of applications to best accommodate your needs.
Cost efficiency:
>>Dustless operation helps you to save extra cleaning cost. Incorporated dust collector to help you save cost on a separate
dust-collection-device.
>>Space Efficiency:
Understanding the requirement of your project on environment and space, our professional R & D team will design the most
appropriate system to suit your needs.
Optional Component:
>>Flow-control valve >Dust collector >Exit conveyor>Dumper>Store hopper>Weighing system

·          Heavy Duty Welded Tubular Frame Construction.

·          Dust free unloading of bag content.

·          Designed to discharge poor flowing materials

·          Process requirements like Partial Bag Cutoff Option for Loss in Weight Feeding into pneumatic convey system or directly into customers process Wide variety of options to meet specific bag size

Discharge Options

·          Pick up Adapter to connect to existing vacuum convey system.

·          Screw Discharger to unload non-free flowing materials

·          Loss in weight feeding System.

·          Rotary Air Lock for higher conveying rates or controlled feeding into convey line or process.

·          Live bottom discharger for non-free flowing material or consistent flow into process or convey line

FAQ

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment ? 
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time?
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company?
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 1.46 Lakh / PieceGet Latest Price

bulk bag unloaders System

Do you need bulk bag unloaders or super sack unloaders Every Shree Guru bulk bag unloader comes standard with a dish designed for operator safety. Shree Guru  offers a comprehensive range of bulk bag unloaders, bulk bag dischargers, bulk bag unloading stations, super sack unloading systems and transfer equipment to meet the exact and varying requirements of virtually any product and bag.??Shree Guru??knows bulk bag unloading.Our T6 bulk bag unloaded is a fully self-contained unloading station with bulk bag lifter for dust-free and controllable bulk bag emptying.The T6 has an integral  beam and hoist for lifting and loading bags into the unloaded and is directly connected to an enclosed conveyor for direct transfer of product to process machinery. Bulk bags may be brought to the unloaded by pallet truck and stored ready for lifting without the need for forklift assistance. Full dust control features are incorporated.Like all of our bulk bag unloaders, the T6 with integral bag lifter can be provided with a multitude of options such as loss-in-weight batch controls, extended gantry frame & hoist for multi-bag processing, bag dump door, hygienic liner clamp, liner remover, bag massagers to aid material flow, and more. Of course, custom designs are always available.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

• Using a Hoist with a motorized trolley.
• Using a Forklift with the help of MechCon design tackle.
• Using existing hoist and I Beam, eliminating the upper frame of the bulk bag unloader.

• Pick up Adapter to connect to existing vacuum convey system.
• Screw Discharger to unload non-free flowing materials or loss in weight feeding Rotary Air Lock for higher conveying rates or controlled feeding into conveying line or process.
• Live bottom discharger for non-free flowing material or consistent flow into the process or convey line.

FAQ

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 2.25 Lakh / PieceGet Latest Price

Additional Information:

Approx. Rs 1.81 Lakh / PieceGet Latest Price

a bulk bag conditioner (sometimes called a bulk bag pre-conditioner or bulk bag massager) is often purchased to assure good and consistent flow of dry ingredients before they’re discharged.

clumps in dry ingredients can develop during transit, particularly if the ingredient is hygroscopic, or has been exposed to extreme temperatures. And bulk bags that sit in storage can easily become compacted and flow-resistant.

many companies sell a bulk bag conditioner to solve this problem, but is the problem the tendency of ingredients to become compacted, or a dry material handling system that is unable to perform properly without help from a bulk bag conditioner?

ingredient masters has specialized in the development and manufacture of batching systems that use bulk bags for more than three decades. And we have demonstrated that the vast majority of systems will flow material successfully and consistently, under all operating conditions, without the added cost and complexity of a bulk bag conditioner.

we realize that this is heresy to some bulk bag manufacturers, and the companies who sell batching systems that require them. But it is absolutely true that only a very small percentage of materials require a bulk bag conditioner to produce good material flow if the batching system is well-engineered.

we have shown, in hundreds of dry ingredient batching systems, that when bags are specified correctly, and positioned and suspended properly, a bulk bag conditioner is unnecessary. Whether you’re in the food, pharma, ceramics, chemical, refractory or another industry, we can show you a system that flows material without a bag massager or bulk bag conditioner.

save your money for something you really need. See how an ingredient masters system performs without a bulk bag conditioner or other “helper” device.

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