Automated Batch Weighing Systems India

Approx. Rs 1.95 Lakh / PieceGet Latest Price

Loss in Weight Feeder PLC Control System Feeding‎

Single screw feeder with interchangeable feed screws is mounted on a scale. The scale material is stainless steel and the scale housing is completely enclosed. All parts contact with material being fed are stainless steel. The feeder is easily disassembled for cleaning or change-over. Special design of feeding bowl helps filling of materials into

Loss-in-weight feeders can be used for both small to medium feeding ranges. They work with extreme precision under optimum ambient conditions. They are very flexible and can handle bulk solids, liquids and even poorly flowing products. They are used in many continuous processes such as feeding extruders requiring a high level of short-term feeding consistency. They are also used in the food industry and in laboratories by means of appropriate storage containers and adapted feeding devices. The design varies from compact constructions to modular concepts depending on usage.

Principle: When the material is fed through the feeder, the weight of the system decreases. Controlling the loss-in-weight feeder changes the feed rate and as a result the speed of weight loss matches the desired feed rate. Loss-in-weight feeder controls continuously check whether the material is flowing.

All components and/or any product they contain is continuously weighed during operation: the feeder, the hopper and the material.

Gravimetric feeders, for instance, have slight fluctuations in their feed rates. These fluctuations occur in the filling capacity of the augers and in the bulk density of the material. These are compensated for by adapting the auger speed in order to ensure the product is dispensed evenly.

Loss-in weight feeders for bulk materials consist of: storage tanks, controlled feeding devices such as augers, chutes, pumps as well as scales or load cells, loss-in-weight controllers or rather loss-in-weight feeder controllers. Optional: e.g. agitators to improve the quality of the bulk material.

The Schenck Process loss-in-weight feeders have, for instance, been optimised for the compound industry. Flexible installation options, different feeder sizes and hopper sizes are adapted to each available space. Vertical container walls mean that virtually every millimetre is used to the max and impact positively on the bulk material flow. Thanks to the off-centre auger arrangement, up to eight feeders can be positioned next to each other. The drive and auger setup can still be customised during assembly.

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Approx. Rs 25,000 / PieceGet Latest Price

Batch Weighing System:-

From individual loss-of weight bulk bag weigh Batch Weighing System dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, We offers you the entire range of specialized equipmentâ and the engineering talentâ required for a smooth start-up and efficient performance.

Move virtually any bulk material, from any upstream source, to any downstream destination

Whether you are sourcing material from:-

• Bulk bags,
• Silos,
• Manual dumping stations,
• Process equipment or all of the above
• Weigh batching one ingredient or 50
• Blending your recipe
• Filling containers
• And/or delivering it to process vessels
• Packaging lines, or any other destination
• We have the comprehensive selection of equipment you need for a total weigh batching solution.

Additional Information:

Approx. Rs 1.55 Lakh / PieceGet Latest Price

Salient Features –

• 100% customization available as per client requirements
• NWS Batch Weigh Integrator for precise control weighing and batching
• Can weigh and control up to 8 different materials in a batch
• High Precision Beam Load Cells for precise weighment
• Remote Access facility
• Interlock signal to blender / mixer / agitator motor during weighing
• Gross / Net weight: wide range from 5 kgs to 50 tonnes
• Accuracy Better than +/- 0.5%
• Reduces Wastage and facilitates better inventory control

Components – NWS Batch Weight Transmitter, Strain Gauge Load Cells, Stainless Steel Junction Box, IOS Switch (Optional) and GSM Modem (Optional).

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Approx. Rs 55,000 / PieceGet Latest Price

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Approx. Rs 48,000 / PieceGet Latest Price

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Approx. Rs 45,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 45,000 / PieceGet Latest Price

BSC-65 is a weighing controller designed for use in automatic bagging machines.
6 Normally Open Switch Inputs [DI]. 8 Normally Open Transistor Outputs.
Special anti-vibration digital filtering algorithm for ensuring the weighing stability and occuracy when there is strong vibration on the load receptor, and the rapid response capability when the weight signal changes.
Auto-locking, Key-locking, Key-unlocking, Digital Setting&Calibration and I/O Testing functions available.
Bulk/Medium/Dribble Feed DOs for feeding control. Optional Continuous and Jogging Dribble Feed Methods.
Batch Target Control function With Batch Count Target or Batch Weight Target finished, the packing process will stop automatically.
2 Communication ports [RS232&RS485] for connecting Host IPC/PLC and LED Remote Display.
32-bit ARM CPU with 48MHz clock & high arithmetic speed.
6+8 Red LED digital tubes character and digit display.
DC24V power input with reverse polarity protection.
24-bit High-precision and high-speed ∑-A/D conversion module with 1/1,000,000 internal resolution, sampling frequency 400Hz.
Load Calibration and Data Calibration available.

• Loss-in-weight Ration Packing Scale
• Loss-in-weight Bulk Material Ration Feeding Scale

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Approx. Rs 47,980 / PieceGet Latest Price

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Approx. Rs 49,000 / PieceGet Latest Price

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Approx. Rs 1.55 Lakh / PieceGet Latest Price

Automation offer several Loss in Weight Auger systems. The loss-in weight system works as follows: product discharge rate is measured by the amount of product lost within a hopper over a certain time period.
Normally the weigh auger comprises two screws , one feeding and one conveying. The pre-feeder can be replaced by another type of feeder (rotary valve, belt conveyor, chain conveyor, etc) as long as material is fed consistently and reliably to the lower weigh auger. The advantage of using the loss in weight auger is that the product is never exposed to the atmosphere. This prevents contamination by liquids or foreign bodies and provides a dust free environment.
Loss in Weight Augers are variable speed machines. Weight throughput is linearly proportional to the belt speed or screw RPM. Variations in weight through changes in bulk density are monitored by the scales and speed is calibrated by the PLC to ensure the correct weight. Once the preferred weight is input, the weigh system will maintain it indefinitely with an accuracy of up to +/- 2%!

Tension and compression load cells have capacity range from 5kg, 20kg, 30kg, 100kg, 500kg, 1 ton to 7 ton. Strain gauge load cell capacity can be customized according to customer requirements.
After purchasing one ISO 2010 load cell, you can buy a special digital panel meter to obtain readings directly, or buy a transmitter to output standard signal to PLC, DCS and other systems. Customized output signal is 0-5V, 0-10V, or 4-20mA.

Specification:

Mode  SGEI-LCS-DYLY-102Shipping weight1~2kgCapacity range *1~500kg, 1~7 tonAccuracy0.03%F.S (linearity + hysteresis + repeatability)Sensitivity1.0-3.0±0.05mV/VCreep±0.03%F.S/30minZero output±1%F.STemperature effect on zero±0.03%F.S/10 Temperature effect on output±0.03%F.S/10 Operating temperature-20~+149 )Input impedance350±20ΩOutput impedance350±5ΩInsulation resistance≥5000MΩSafety overload150%F.SBridge voltage (excitation voltage)DC 5-15V, suggest DC 10VMaterialAlloy steelProtection classIP67Cable length2m (5ton), 5m (≥5ton)WiringEXC+: Red, EXC-: Black, SIG+: Green, SIG-: White

Dimension:

CapacityDimension (mm)WHBM10~1kg605812M6*1.252~30kg605812M8*1.2550~200kg706420M12*1.75300~500kg706420M12*1.751 ton706425M16*22~7 ton849232M20*2.5

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Approx. Rs 45,000 / PieceGet Latest Price

Engineered for the Food, Specialty Chemical, Plastics, Glass and Aggregates batching and formulation market, the IND780batch works as a stand-alone terminal for single scale, multi scale, or flow meter applications.

Additional Information:

Approx. Rs 2.5 Lakh / PieceGet Latest Price

Batch Weighing System:-

From individual loss-of weight bulk bag weigh Batch Weighing System dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, We offers you the entire range of specialized equipmentâ and the engineering talentâ required for a smooth start-up and efficient performance.

Move virtually any bulk material, from any upstream source, to any downstream destination

Whether you are sourcing material from:-

• Bulk bags,
• Silos,
• Manual dumping stations,
• Process equipment or all of the above
• Weigh batching one ingredient or 50
• Blending your recipe
• Filling containers
• And/or delivering it to process vessels
• Packaging lines, or any other destination
• We have the comprehensive selection of equipment you need for a total weigh batching solution.

Additional Information: