Powder Transfer System

Approx. Rs 25,000 / PieceGet Latest Price

SGEI offer a vacuum dense-phase system, the Powder Transfer System (PTS) developed and patented by SGEI. It is a highly effective method for transferring and dispensing both dry and wet powders and granules in a safe and contained manner. Whilst there are many PTS’s on the market SGEI’s system has been unrivalled. Its unique filtration concept a flat filter membrane makes it the only vacuum dense-phase system that functions at optimum levels for each cycle currently on offer, differentiating it from the run of the mill systems on the market.

The PTS is a pneumatic conveying system using both vacuum and pressure without relying on gravity allowing to move powders as if they were liquid eliminating the need for multi floor processes. The system is ideal for transferring highly explosive powders and the transfer of toxic and hygroscopic materials. The PTS eliminates oxygen from the powder and the system is separated by a physical barrier from the reactor to avoid fires and explosions when in operation providing a safe and reliable method for powder transfer. The PTS is directly installed on the receiving vessel, which it can isolate during the loading phase. One of the major advantages of this technology is that it makes it possible to separate the air from the powder and to keep the receiving vessel inert while loading the powder by using, for example, nitrogen to discharge the PTS chamber. It is, therefore, possible to safely charge powder into a reactor, which contains solvents or is pressurized, without risking explosions or dangerous gas leaks.

PTS Powder Transfer System Benefits:

• Empties or fills all process equipment including reactors, dryers and centrifuges

• Transfers all powders (sticky, fine, non-free flowing, hygroscopic, humid etc)

• Safely transports toxic < 1µg/m3 or dust explosive powders < 1mJ

• Charges directly into closed vessels under vacuum or pressure

• Prevention of dust creation

• Eliminates oxygen from the powder before entering into the process

• Charges in the presence of solvents

• No product retention

• No Particle damages

• Total containment

• Easy to clean – CIP system

• Hygienic sterile units

SGEI also offer the Mobile PTS with all the features of the static system with the additional benefit of being portable. The system can easily be dismantled and relocated anywhere in the production unit. The control panel and vacuum pump remain permanently mounted on the trolley while the PTS can easily be installed on the process equipment to be charged. This portable system allows for multiple processes to be charged maximising the full potential of the system.

 
PTS Powder Transfer System Mobile Benefits:

• Compact and space saving

• Control panel, vacuum pump, PTS and suction lance fixed on a trolley

• Flexible and easy to install

• Ready for production in minutes

The PTS Cleaning Device ensures Cleaning in Place (CIP) is easily achieved. The system is fitted with a liquid separator component installed in the upper part of the PTS body. The liquid separator sucks liquids into the system and a float in the main cover prevents the liquid from entering the vacuum line. The PTS body and the powder transfer hose are cleaned at the same time, a considerable advantage over using a spray nozzle. 

The PTS and Mobile PTS can easily be installed in to your current environment and will significantly enhance any process. A substantial reduction in batch times and accelerated production can be achieved. Both systems are GMP and STD,  compliant, constructed of electro polished AISI type 316L stainless steel and available with DIN or ANSI standard flanges with a 3 or 6 bar design pressure.

Additional Information:

Approx. Rs 22,000 / PieceGet Latest Price

The PTS – Powder Transfer System offered by Shree Guru Technologies is an exceptionally effective and reliable method of transferring and dispensing both dry and wet powders and granules. Its unique filtration concept with a flat membrane and cartridge membrane makes it the only vacuum dense-phase system suitable for large number of powders.

The central component of the PTS is the PTS pump. It is composed of the cylindrical PTS body, the PTS filtration membrane and the PTS cover. The PTS is equipped with four automatic valves.

The product inlet valve (V1) and the product outlet valve (V2) are attached to the PTS body. The vacuum valve (V3) and the pressure valve (V4) are installed on

the PTS cover which is separated from the PTS body by the PTS filtration membrane. The PTS filtration membrane thus separates the product in the PTS body from the conveying air. Any gas which is suitable for the respective production process, such as compressed air or nitrogen, can be selected as the conveying gas. The valves are connected to an automatic sequencer.  They open and close following a predefined time sequence. This guarantees a gentle transfer with little mechanical stress being exerted on the product.  Moreover, product can be discharged into the reactor without oxygen input or dust emissions. Suction, discharging and waiting periods are set in accordance with the production procedures.

 Sequence Of Operation –

1.      PTS is mounted on a trolley; trolley is moved towards the reactor you want to charge.

2.      Clamp the PTS at the inlet of the reactor, with the help of bellow provided.

3.      Suction pipe is inserted in a powder.

4.      A transparent, fiber cap is connected with suction pipe, to seal the drums, at the time of suction.

5.      Press the start button.

6.      Vacuum Valve opens and a negative pressure is created in PTS.

7.      after 2 second delay, Suction valve is open and material starts sucking in PTS.

8.      After 10 second, vacuum valve and suction valve are OFF.

9.      At the same time Discharge valve ON, and Pulse valve starts purging nitrogen, to clean the filters.

10.   Same sequence repeats again and again.

11.   When temperature of reactor increased to setpoint, whole process will pause.

12.   Now System waits for temperature to settle down, when temperature reaches to safe point, systems starts again.

ADVANTAGES –

13.   This system will reduces man power, and human error, as it can be operated by a single operator.

14.   You can charge both of your material, by a single system.

15.   It will minimize you material wastage, as you don’t have to tilt the drums.

16.   This system also minimizes the contact of material with atmospheric moisture.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Powder transfer systems are an excellent method of automating certain aspects of processing to eliminate manual handling and increase efficiency.

Powder transfer can drastically improve every aspect of a process, from hygiene to productivity.

Vacuum conveying is a method of transferring material in a fully contained and hygienic way. Material, such as powder, pellets or granules is loaded into the conveyor and is transported to an end-destination via pipe work. Vacuum technology provides a cost effective flexible solution to the safe conveying of bulk materials across a broad spectrum of process industries.

Features

• Stainless steel construction with FDA compliant seals
• Suitable for powders, granules, flakes, pellets etc.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

• Contained Product Transfer
• Ease of Bin Filling and Discharging
• Ease of Cleaning

• Empties or fills all process equipment (including reactors, dryers and centrifuges)
• Transfers all powders (sticky, fine, non-free flowing, hygroscopic, humid, etc.)
• Charges directly into closed vessels under vacuum or pressure ·
• Easy to install, operate and maintain
• Uses flexible hose for material suction with FDA approvals
• Totally hygienic.
• Operator no longer exposed to a reactive environment
• Creation of electrostatic charges is strongly reduced as hos is statistically earthen.
• It’s a solution for mobile convening.

• Creation of a permanent under pressure inside the separator
• Suction of the powder from the supply hopper (bag, IBC, silo, etc…)
• Cyclone filling, up to the level sensor or till the predetermined time.
• Opening of the discharge valve
• Powder discharge and cleaning of the separator’s filter, using a gas blow-back
• During all the transferring the filter clogging is controlled by a differential pressure transmitter

• Economical Solution
• Easy to install and operate
• No moving parts in contact with the material to be conveyed
• Complete close system, which allows product and environmental protection
• Generally preferred for delicate and dangerous products quite safely
• Able to transfer a wide range of products (fine, non-free flowing, hygroscopic, sticky powders)
• Transfer capacity from few kg to 4 ton per hour
• Safe conveying of API/HAPI’s - up to OEB5
• Low footprint
• Filtration surface in function of the application
• Integrated hi efficiency in-line filter cleaning system
• Minimal or No tools required to disassemble the unit
• Easy to clean
• GMP and ATEX compliant

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Approx. Rs 25,000 / PieceGet Latest Price

Charging or filling of reactors and other vessels with hazardous, potent and toxic substances is typically required in most chemical and pharmaceutical operations.

Schematic Industries range of flexible vessel charging systems provide a cost effective, safe operator environment against the hazardous powders or liquids whilst undertaking such activities.

By working closely with clients to develop rigorous Standard Operating Procedures (SOPs), we have been able to verifiably demonstrate operator exposure levels of less than 0.01ug/m3.

The reverse of the charging operation is called Pack-off or Off-loading. This is where there is a need to discharge highly hazarduous, potent and toxic substances from equipment such as dryers into transportable containers. Again, Schematic can provide negative pressure barrier isolator systems for such operations

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Approx. Rs 25,000 / PieceGet Latest Price

The Pneumatic Conveying is necessarily custom made conveying system & based on product characteristics, particle size, throughput capacity, number of sources and number of destinations. Each pneumatic conveying system is designed & customized as per the application popularly known as custom conveyor system.

The provided solution is assured to be the best pneumatic conveying system solution for the application. Being the application experts & pneumatic conveying system manufacturer, we always assure to deliver best of both the worlds (commercial & technical worlds).

SGEI’s Pneumatic conveying systems are sold as ‘VAAYU’ in market. The name comes from the Sanskrit word ‘VAAYU’ which means air. So, it depicts the conveying through air.

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Approx. Rs 2.5 Lakh / PieceGet Latest Price

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Approx. Rs 1.25 Lakh / PieceGet Latest Price

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Approx. Rs 3.5 Lakh / PieceGet Latest Price

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

SGEI offer a vacuum dense-phase system, the Powder Transfer System (PTS) developed and patented by SGEI. It is a highly effective method for transferring and dispensing both dry and wet powders and granules in a safe and contained manner. Whilst there are many PTS’s on the market SGEI’s system has been unrivalled. Its unique filtration concept a flat filter membrane makes it the only vacuum dense-phase system that functions at optimum levels for each cycle currently on offer, differentiating it from the run of the mill systems on the market.The PTS is a pneumatic conveying system using both vacuum and pressure without relying on gravity allowing to move powders as if they were liquid eliminating the need for multi floor processes. The system is ideal for transferring highly explosive powders and the transfer of toxic and hygroscopic materials. The PTS eliminates oxygen from the powder and the system is separated by a physical barrier from the reactor to avoid fires and explosions when in operation providing a safe and reliable method for powder transfer. The PTS is directly installed on the receiving vessel, which it can isolate during the loading phase. One of the major advantages of this technology is that it makes it possible to separate the air from the powder and to keep the receiving vessel inert while loading the powder by using, for example, nitrogen to discharge the PTS chamber. It is, therefore, possible to safely charge powder into a reactor, which contains solvents or is pressurized, without risking explosions or dangerous gas leaks.

Additional Information: