Valve Bag Filling Machine Manufacturers India

Approx. Rs 1,95,000 / PieceGet Latest Price

The FM-VP-50C is an automatic valve bag filling machine designed for efficient and precise packaging of powdery, granular, and fiber mixture materials. With features like ultrasonic metering and pneumatic control, it is ideal for applications in industries such as building materials, chemicals, and environmental protection.

Key Specifications:

1. Model Number: FM-VP-50C
2. Automatic Grade: Automatic
3. Application: Suitable for materials like rice, flour, cement, gypsum powder, and calcium carbonate.
4. Bag Type: Valve bags
5. Material Type: Powder and granular materials
6. Capacity: 3-5 bags/min
7. Weighing Range: 10-50 kg
8. Weight Accuracy: ±0.1-0.3 kg
9. Machine Dimensions (L×W×H): 1700 mm × 800 mm × 2000 mm & Weight: 355 kg

Features:

1. Design & Integration:
   • Computer-aided design for mechanical and electrical integration.
   • Simple structure with minimal wearing parts for reduced maintenance costs.
2. Automatic Functions:
   • Automatic bag pressing, filling, bag release, and closure functions.
   • Tight sealing to prevent material leakage and ensure dust-free operation.
3. Performance:
   • Stable performance with a product qualification ratio of ≥98.86%.
   • High-speed filling of up to 10 tons/hour for single-nozzle operation.
4. User-Friendly Operation:
   • Touch screen controls and programmable logic for ease of use.
   • Ergonomically designed to reduce repetitive motion and facilitate maintenance.
5. Advanced Technology:
   • Equipped with ultrasonic controllers for precise metering and sealing.
   • Pneumatic parts for smooth, efficient operation.

Working Process:

1. Bag Placement:
   • Operator or automated system positions the valve bag on the filling spout.
2. Filling:
   • Compressed air forces the material from the hopper into the bag
3. Weight Detection:
   • The system automatically stops filling when the set weight is achieved.
4. Bag Release:
   • Filled bags are released onto a conveyor for further processing.

Advantages:

• Accurate Weighting: Precise weighing ensures consistent product quality
• Dust-Free Operation: Sealed design prevents material spillage and dust generation.
• Energy Efficiency: Operates without additional power requirements beyond the stable air source.

Service and Warranty:

1. Pre-Sales Support:
   • Assistance in selecting the most suitable machine based on user requirements.
   • Prompt email response within 12 hours.
2. After-Sales Service:
   • Video support for debugging and maintenance.
   • Installation and maintenance service at the customer's location.
3. Warranty:
   • One-year warranty with free replacement parts for issues caused by manufacturing defects (delivery cost borne by the customer).
   • Technical support for troubleshooting problems within 24 hours.

Packaging & Delivery:

1. Package Dimensions: 200 cm × 150 cm × 180 cm
2. Gross Weight: 400 kg
3. Customized Packaging: Available based on customer requirements.

Additional Information:

Approx. Rs 1,95,000 / PieceGet Latest Price

We offer Pneumatic Valve Bag Filling Machines that operate using compressed air for dust-free and high-speed filling. Below are the details of the system:

Application: Suitable for fine powders such as cement, fly ash, gypsum, dry mortar, flour, and chemical powders

• Compressed Air-Driven Filling: Uses compressed air to fluidize the material for fast and uniform filling.
• High-Speed & Dust-Free Operation: Efficient filling mechanism ensures minimal material loss.
• Automatic Bag Clamping: FESTO air cylinders ensure secure bag holding during filling.
• PLC & HMI Control (STD): Fully automated control for precise filling.
• On/Off Ball Valves with Solenoid Control: Regulates material flow for coarse and fine filling.
• Weighing System: Mettler Toledo load cells & weighing indicator for high accuracy (±0.02%).
• SS304 Bag Filling Nozzle: Durable and suitable for food-grade and industrial applications.
• Air Reserve Tanks: Ensures smooth material flow and prevents clogging.

• Bag Capacity: 10kg, 25kg, 40kg, 50kg
• Filling Speed: Up to 400 bags per hour (depends on material flow)
• Compressed Air Requirement: 5-7 bar (Air consumption: 0.3 to 0.5 m³/min)
• Material Compatibility: Fine powders & bulk solids
• Construction: SS304 / MS Powder Coated (Customizable)
• Power Supply: 415V, 50Hz (Customizable)
• Accuracy: ±0.02%

1. Bag Placement: The operator places the valve bag on the nozzle.
2. Auto Clamping: FESTO air cylinders hold the bag securely.
3. Material Fluidization & Filling: Compressed air pushes material into the bag.
4. Weighing & Auto Stop: Load cells monitor weight and stop filling automatically.
5. Bag Release & Sealing: The system releases the filled bag for further processing.

Service and Warranty:

1. Pre-Sales Support:
   • Assistance in selecting the most suitable machine based on user requirements.
   • Prompt email response within 12 hours.
2. After-Sales Service:
   • Video support for debugging and maintenance.
   • Installation and maintenance service at the customer's location.
3. Warranty:
   • One-year warranty with free replacement parts for issues caused by manufacturing defects (delivery cost borne by the customer).
   • Technical support for troubleshooting problems within 24 hours.

Packaging & Delivery:

1. Package Dimensions: 200 cm × 150 cm × 180 cm
2. Gross Weight: 400 kg
3. Customized Packaging: Available based on customer requirements.

Additional Information:

Approx. Rs 2,85,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 1,25,000 / PieceGet Latest Price

Manufacturing a Valve Bag Filling Machine involves mechanical design, automation integration (usually with PLC + HMI), and precision components for accurate material dosing and filling. Here's a breakdown of the process to make a standard Valve Bag Filling Machine, like the ones you may be providing at Shree Guru Enterprises India:

• Material to be filled: Cement, fly ash, powder chemicals, etc.

• Bag type: Valve bags (HDPE, Kraft Paper)

• Target filling capacity: e.g., 40 kg or 50 kg

• Filling speed: e.g., 200–300 bags/hour

• Accuracy required: ±0.1–0.5%

• Automation level: Manual, Semi-automatic, or Fully automatic

• SS304 / MS Hopper: For material storage

• Bag Clamping Nozzle: Made from SS304 with sealing design for valve bag

• Filling Chute: For dust-free transfer

• Mounting Frame: Rigid structure to hold hopper and instruments

• Feeding System:

  • Coarse/Fine filling using:

    • Rotary Airlock Valve

    • Screw Feeder or

    • On/Off Pneumatic Ball Valve

• Butterfly Valve (bottom of hopper for initial control)

• Air Reserve Tank: For air-pressure-assisted filling (optional)

• Mettler Toledo Load Cell (100 kg)

• Weighing Platform or built-in load cell bracket

• Weighing Indicator: e.g., IND320

• PLC (Siemens S7-1200) with digital I/O

• HMI (7” or 10” Siemens) for operator interface

• Relay boards, SMPS, push buttons, and MCBs

• Festo Cylinders: For auto bag clamping and nozzle seal

• Solenoid Valves: For air control

• Air filter & regulator unit

• Dust Extraction Port

• Bag Holding Conveyor

• Auto Bag Kicker or Dropper System

• Mount all sensors, cylinders, valves, and electrical panels

• Install load cell and calibrate

• Connect pneumatic tubing and wiring

• Integrate PLC and HMI with weighing logic

Additional Information:

Approx. Rs 1,40,000 / PieceGet Latest Price

SHREE GURU is one of the world’s leading manufacturers and suppliers of industrial bagging machines.  With one of the largest product portfolios in the industry, SHREE GURU can provide bagging machines for almost any kind of bags heavier than 5 kg. SHREE GURU offers a comprehensive product portfolio, including manual bagging machines, valve bag fillers, open-mouth bagging machines, compression baggers, bulk bag fillers, form fill & seal bagging machines, etc. This wide variety of bagging solutions allows to bag powders, granules, flakes, fibrous materials and large particles. In addition to its bagging machines, SHREE GURU also manufactures and sells bag palletizers, stretch wrappers and stretch hooders. We offer the complete line.

 No matter the size of your project, your budget or the type of bag, SHREE GURU can provide you with a bagging machine that will perfectly fit your needs.

25kg bagging machine usually has two types: valve type and opening type, it is adopted with technology of 

electronically automatic measurement, variable-feed and frequency-converted function; it can be designed to meet

customer’s specific requirements according to raw materials characteristics, fineness and flow ability etc. The

Additional Information:

Approx. Rs 1,95,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 2,25,000 / PieceGet Latest Price

The Cement Packing Machine – High-Efficiency Valve Bag Filling System is a fully automatic system designed for the precise and efficient filling of cement into valve bags. It ensures high accuracy, fast filling speed, and minimal material wastage, making it ideal for industrial-scale cement packaging.

• Equipped with Mettler Toledo load cells and weight indicators to achieve precision filling.

• Features coarse and fine filling modes (e.g., 95% fast filling, 5% fine filling) to maintain high accuracy (± 50 grams).

• Uses pneumatic or impeller-based filling for dust-free, efficient material transfer.

• Automatically stops filling when the target weight is reached.

• Available in single or multiple spout configurations (1 to 4 spouts) to increase packaging speed.

• Siemens PLC and HMI for easy operation and process control.

• Auto start/stop functionality with user-friendly touch screen operation.

• Integrated dust extraction system to minimize material loss and maintain a clean working environment.

• Air-tight filling mechanism to prevent cement leakage.

• Stainless Steel (SS304) or Carbon Steel body for durability and long service life.

• Hardened impeller or screw feeder for smooth material flow and extended lifespan.

• FESTO or SMC pneumatic cylinders ensure firm bag holding during filling.

• Automatic bag release after filling is completed.

• Suitable for valve bags (25 kg – 50 kg) made of paper, plastic, or woven PP.

• Adjustable filling speed for different material densities.

• Uses low-power consumption motors and Bonfiglioli worm reduction gearboxes.

• Requires minimal maintenance due to robust design and high-quality components.

✅ Cement Industry – Portland Cement, Fly Ash, Slag Cement
✅ Construction Materials – Gypsum, Wall Putty, White Cement
✅ Other Powdered Materials – Lime Powder, Kaolin, Silica, etc.

Additional Information: