Vacuum Impregnation Plant

Approx. Rs 1,25,000 / PieceGet Latest Price

Here is a detailed overview of the Fully Automatic Vacuum Pressure Impregnation System as per manufacturer standard SHREE GURU ENTERPRISES INDIA, based on your provided specifications. This overview can be used in the user manual for installation, operation, and maintenance purposes.

Manufacturer: Shree Guru Enterprises India
Automation: Siemens PLC & HMI Operating System
Application: For electrical motor coil and component impregnation using resin/varnish under vacuum and pressure cycles

1. Impregnation Tank

   • Size Range: Ø800 mm x 800 mm(H) to Ø2000 mm x 2500 mm(H)

   • Material: SS304 / MS with internal anti-corrosion coating (optional)

   • Qty: 1 Piece

   • Function: Main processing chamber where components are placed and subjected to vacuum and pressure for resin penetration.

2. Storage Tank

   • Size Range: Ø800 mm x 600 mm(H) to Ø2000 mm x 2000 mm(H)

   • Material: SS304 / MS

   • Qty: 1 Piece

   • Function: Used to store resin/varnish with provisions for heating, filtering, and transfer.

3. Hydraulic Power Pack & Cylinder

   • Configured: As per Impregnation Tank size

   • Qty: 1 Set

   • Function: Operates the lid opening/closing mechanism and other necessary movements using PLC-controlled hydraulic actuation.

4. Input & Output Ball Valves with Pipeline

   • Pipe Size: 1 inch to 2 inch

   • Qty: 4 Pieces (for resin transfer and drainage)

   • Control: PLC-controlled automatic valve operation

   • Function: Ensures precise and automated flow of resin in/out from storage to impregnation tank.

5. Oil Heater Tank

   • Qty: 1 Set

   • Function: Heats the resin/varnish to a predefined temperature before it is transferred for impregnation. Thermostat and temperature sensor integrated with PLC.

6. AC Compressor (Vacuum Creation)

   • Qty: 1 Set

   • Function: Removes air and creates negative pressure (vacuum) in the impregnation chamber before filling resin. Enhances penetration into micro spaces.

7. Air Compressor (Pressure Cycle)

   • Qty: 1 Set

   • Function: Provides compressed air (up to 5–6 bar) for pressure phase of the impregnation cycle. Pressure is maintained during resin soaking.

8. PLC & HMI Control Panel

   • Make: Siemens

   • Qty: 1 Set

   • Function: Central automation control unit with a user-friendly HMI for:

     • Process start/stop

     • Vacuum and pressure timing

     • Resin transfer control

     • Temperature and sensor monitoring

     • Emergency shutdown & fault diagnostics

• Auto interlocks to prevent valve operation under open-lid conditions

• Pressure and vacuum relief valves

• Emergency stop button

• Alarms for temperature, pressure, vacuum, resin level

• Process recipe setting and saving via HMI

Additional Information: