Screw Conveyor Systems Manufacturers in india

Approx. Rs 1,25,000 / PieceGet Latest Price

Screw conveyors integrated with Flameproof (FLP) motors are specialized systems designed to safely and efficiently transport materials in hazardous environments. The FLP motor ensures safe operation by preventing ignition of flammable gases, vapors, or dust present in the surroundings. These systems are essential in industries like oil and gas, chemical, mining, and pharmaceuticals, where safety and reliability are paramount.

1. Flameproof (FLP) Motor:

   • Rating: Varies (e.g., 0.5 HP to 20 HP).
   • Voltage: 380–415V AC, 50Hz.
   • Enclosure: Ex d IIB/IIC T4 as per ATEX/IECEx standards.
   • Efficiency: IE3 or IE4 (energy efficient).
   • Mounting: Foot or flange-mounted.

2. Screw Conveyor Components:

   • Screw Shaft:
     • Material: SS304, SS316, or carbon steel.
     • Diameter: 60mm to 219mm.
     • Pitch: Variable depending on application.
   • Trough:
     • Material: SS304, SS316, or MS with powder coating.
     • Shape: U-type or tubular.
     • Length: Customizable as per design.
   • End Bearings:
     • SKF/FAG or equivalent.
   • Couplings:
     • Flexible or rigid couplings for motor-to-gearbox and gearbox-to-screw connections.

3. Gearbox:

   • Type: Helical, worm, or bevel-helical.
   • Make: Bonfiglioli, SEW Eurodrive, or equivalent.
   • Ratio: Designed to achieve required RPM.

4. Drive System:

   • VFD (Variable Frequency Drive): Siemens, ABB, or Schneider for speed control.

5. Control Panel:

   • Components:
     • PLC and HMI: Siemens or Allen-Bradley.
     • Push buttons, switches, and emergency stop (E-Stop).
     • Circuit breakers: Siemens MCBs.
   • Functionality:
     • Speed adjustment via VFD.
     • Overload and fault protection.

6. Seals:

   • Type: Labyrinth or mechanical seals.
   • Material: PTFE or graphite for high-temperature resistance.

7. Supports:

   • Finish: Painted or powder-coated for corrosion resistance.

8. Fasteners:

   • High-tensile bolts, washers, and nuts.
   • Material: Stainless steel or zinc-coated for corrosion resistance.

• Length: 1 meter to 20 meters (customizable).
• Conveying Capacity: 0.5 tons/hour to 100 tons/hour.
• Conveyor Speed: 20–100 RPM (adjustable).

• Ingress Protection (IP Rating): IP55, IP65.
• Flameproof Standard Compliance: IEC 60079, IS/IEC 60079-1.
• Temperature Class: T3 or T4 (based on hazardous area classification).

• Stainless Steel:
  • Grade: SS304/SS316/SS316L.
  • Corrosion-resistant and food-grade for hygienic applications.
• Mild Steel:
  • Powder-coated or painted for durability.

• Output Torque: 100 Nm to 10,000 Nm.
• Output RPM: 20–60 RPM (depends on application).

• Inlet and Outlet Chutes:
  • Material: SS304/SS316 or MS.
  • Optional liners for abrasive materials.

• Hazardous Environments: Oil refineries, chemical plants, grain silos, and coal handling plants.
• Food Industry: Hygienic material transfer with SS316 construction.
• Pharmaceuticals: Dust-free transfer under stringent safety standards.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 1,45,000 / PieceGet Latest Price

Our screw conveyor systems are fully customizable to meet customer-specific requirements. We design and manufacture screw conveyors to suit various applications and operating conditions.

Depending on the region and industry, screw conveyors are also known by different names, including:

✅ Pipe Screw Conveyor – Designed for enclosed material handling, commonly used for powders and granular materials.
✅ Auger Conveyor – Frequently used in agricultural, chemical, and food industries for moving bulk materials.
✅ Trough Shaped Screw Conveyor – Suitable for applications requiring open or semi-enclosed designs for easy maintenance and cleaning.
✅ Screw Feeder – Primarily used for controlled feeding of materials into a downstream process.
✅ U-type Screw Conveyor – A common design where the screw operates inside a U-shaped trough for easy access and cleaning.

Our screw conveyors can be tailored to fit:

• Material Type: Mild Steel (MS), Stainless Steel (SS304/SS316), or any specific material required.

• Length & Diameter: Configurable to meet throughput capacity and operational needs.

• Drive Systems: Options include direct drive, chain drive, or geared motors (ABB, Siemens, Bonfiglioli).

• Inclination & Speed Control: Adjustable pitch, speed, and inclination for efficient material transfer.

• Surface Treatment: Anti-corrosive coatings, polishing, and other finishes based on application requirements.

✔️ Food and Beverage
✔️ Pharmaceuticals and Chemicals
✔️ Agriculture and Fertilizers
✔️ Cement, Fly Ash, and Minerals
✔️ Plastic and Polymer Industries

Additional Information:

Approx. Rs 2,50,000 / PieceGet Latest Price

We are known as the reputed organization in this field, engaged in offering an excellent quality Screw Conveyors. The offered conveyors are manufactured by utilizing the finest quality components and highly advanced techniques under our deft professionals' guidance. Our offered conveyors are widely demanded in both horizontal as well as vertical applications for easy material handling. Moreover, these conveyors are available with us in several technical specifications.

Features:

• Impeccable performance
• Easy operation
• Longer service life

Other Details:

• Screw conveyors available in size form 100mm daimetre to 1250mm daimetre in verable pitch form mild steels & stainless steels with hard faceing 

Additional Information: