Powder Transfer System Manufacturers in India

Approx. Rs 3,50,000 / PieceGet Latest Price

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Approx. Rs 95,000 / PieceGet Latest Price

The PTS – Powder Transfer System offered by Shree Guru Technologies is an exceptionally effective and reliable method of transferring and dispensing both dry and wet powders and granules. Its unique filtration concept with a flat membrane and cartridge membrane makes it the only vacuum dense-phase system suitable for large number of powders.

The central component of the PTS is the PTS pump. It is composed of the cylindrical PTS body, the PTS filtration membrane and the PTS cover. The PTS is equipped with four automatic valves.

The product inlet valve (V1) and the product outlet valve (V2) are attached to the PTS body. The vacuum valve (V3) and the pressure valve (V4) are installed on

the PTS cover which is separated from the PTS body by the PTS filtration membrane. The PTS filtration membrane thus separates the product in the PTS body from the conveying air. Any gas which is suitable for the respective production process, such as compressed air or nitrogen, can be selected as the conveying gas. The valves are connected to an automatic sequencer.  They open and close following a predefined time sequence. This guarantees a gentle transfer with little mechanical stress being exerted on the product.  Moreover, product can be discharged into the reactor without oxygen input or dust emissions. Suction, discharging and waiting periods are set in accordance with the production procedures.

 Sequence Of Operation –

1.      PTS is mounted on a trolley; trolley is moved towards the reactor you want to charge.

2.      Clamp the PTS at the inlet of the reactor, with the help of bellow provided.

3.      Suction pipe is inserted in a powder.

4.      A transparent, fiber cap is connected with suction pipe, to seal the drums, at the time of suction.

5.      Press the start button.

6.      Vacuum Valve opens and a negative pressure is created in PTS.

7.      after 2 second delay, Suction valve is open and material starts sucking in PTS.

8.      After 10 second, vacuum valve and suction valve are OFF.

9.      At the same time Discharge valve ON, and Pulse valve starts purging nitrogen, to clean the filters.

10.   Same sequence repeats again and again.

11.   When temperature of reactor increased to setpoint, whole process will pause.

12.   Now System waits for temperature to settle down, when temperature reaches to safe point, systems starts again.

ADVANTAGES –

13.   This system will reduces man power, and human error, as it can be operated by a single operator.

14.   You can charge both of your material, by a single system.

15.   It will minimize you material wastage, as you don’t have to tilt the drums.

16.   This system also minimizes the contact of material with atmospheric moisture.

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Approx. Rs 25,000 / PieceGet Latest Price

SGEI offer a vacuum dense-phase system, the Powder Transfer System (PTS) developed and patented by SGEI. It is a highly effective method for transferring and dispensing both dry and wet powders and granules in a safe and contained manner. Whilst there are many PTS’s on the market SGEI’s system has been unrivalled. Its unique filtration concept a flat filter membrane makes it the only vacuum dense-phase system that functions at optimum levels for each cycle currently on offer, differentiating it from the run of the mill systems on the market.

The PTS is a pneumatic conveying system using both vacuum and pressure without relying on gravity allowing to move powders as if they were liquid eliminating the need for multi floor processes. The system is ideal for transferring highly explosive powders and the transfer of toxic and hygroscopic materials. The PTS eliminates oxygen from the powder and the system is separated by a physical barrier from the reactor to avoid fires and explosions when in operation providing a safe and reliable method for powder transfer. The PTS is directly installed on the receiving vessel, which it can isolate during the loading phase. One of the major advantages of this technology is that it makes it possible to separate the air from the powder and to keep the receiving vessel inert while loading the powder by using, for example, nitrogen to discharge the PTS chamber. It is, therefore, possible to safely charge powder into a reactor, which contains solvents or is pressurized, without risking explosions or dangerous gas leaks.

PTS Powder Transfer System Benefits:

• Empties or fills all process equipment including reactors, dryers and centrifuges

• Transfers all powders (sticky, fine, non-free flowing, hygroscopic, humid etc)

• Safely transports toxic < 1µg/m3 or dust explosive powders < 1mJ

• Charges directly into closed vessels under vacuum or pressure

• Prevention of dust creation

• Eliminates oxygen from the powder before entering into the process

• Charges in the presence of solvents

• No product retention

• No Particle damages

• Total containment

• Easy to clean – CIP system

• Hygienic sterile units

SGEI also offer the Mobile PTS with all the features of the static system with the additional benefit of being portable. The system can easily be dismantled and relocated anywhere in the production unit. The control panel and vacuum pump remain permanently mounted on the trolley while the PTS can easily be installed on the process equipment to be charged. This portable system allows for multiple processes to be charged maximising the full potential of the system.

 
PTS Powder Transfer System Mobile Benefits:

• Compact and space saving

• Control panel, vacuum pump, PTS and suction lance fixed on a trolley

• Flexible and easy to install

• Ready for production in minutes

The PTS Cleaning Device ensures Cleaning in Place (CIP) is easily achieved. The system is fitted with a liquid separator component installed in the upper part of the PTS body. The liquid separator sucks liquids into the system and a float in the main cover prevents the liquid from entering the vacuum line. The PTS body and the powder transfer hose are cleaned at the same time, a considerable advantage over using a spray nozzle. 

The PTS and Mobile PTS can easily be installed in to your current environment and will significantly enhance any process. A substantial reduction in batch times and accelerated production can be achieved. Both systems are GMP and STD,  compliant, constructed of electro polished AISI type 316L stainless steel and available with DIN or ANSI standard flanges with a 3 or 6 bar design pressure.

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Approx. Rs 25,000 / PieceGet Latest Price

Powder transfer systems are an excellent method of automating certain aspects of processing to eliminate manual handling and increase efficiency.

Powder transfer can drastically improve every aspect of a process, from hygiene to productivity.

Vacuum conveying is a method of transferring material in a fully contained and hygienic way. Material, such as powder, pellets or granules is loaded into the conveyor and is transported to an end-destination via pipe work. Vacuum technology provides a cost effective flexible solution to the safe conveying of bulk materials across a broad spectrum of process industries.

Features

• Stainless steel construction with FDA compliant seals
• Suitable for powders, granules, flakes, pellets etc.

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Approx. Rs 1,25,000 / PieceGet Latest Price

1. System Name:

   • Powder Transfer System (PTS) / Reactor Powder Feeding System

   • Pneumatic Conveying Reactor Powder Feed System

2. Application:

   • Feeding powder from storage silos, bags, or intermediate hoppers to reactors or mixers.

   • Suitable for food, pharmaceutical, chemical, and polymer industries.

3. Material Compatibility:

   • Powders: API, CaCO₃, PVC, polymers, starch, pigments, fine chemicals, etc.

   • Bulk Density: 0.4 g/cm³ to 1.2 g/cm³

   • Particle Size: 20–500 microns

1. Material Loading:

   • Powders are loaded from big bags, sacks, or storage silos using a screw feeder or vacuum suction nozzle.

2. Vacuum Generation:

   • A vacuum pump/blower creates suction, conveying the powder through the pipeline under negative pressure.

3. Powder Conveying:

   • The powder travels through a stainless-steel pipeline and enters the reactor through a controlled discharge valve.

   • Transfer mode can be Lean Phase (high velocity, low-pressure) or Dense Phase (low velocity, high-pressure) depending on the material and application.

4. Filter and Separation:

   • Fine dust is captured in the inline filter system to maintain a clean working environment.

5. Powder Discharge to Reactor:

   • The material is discharged to the reactor through an airlock rotary valve, ensuring accurate dosing.

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Approx. Rs 2,50,000 / PieceGet Latest Price

• Contained Product Transfer
• Ease of Bin Filling and Discharging
• Ease of Cleaning

• Empties or fills all process equipment (including reactors, dryers and centrifuges)
• Transfers all powders (sticky, fine, non-free flowing, hygroscopic, humid, etc.)
• Charges directly into closed vessels under vacuum or pressure ·
• Easy to install, operate and maintain
• Uses flexible hose for material suction with FDA approvals
• Totally hygienic.
• Operator no longer exposed to a reactive environment
• Creation of electrostatic charges is strongly reduced as hos is statistically earthen.
• It’s a solution for mobile convening.

• Creation of a permanent under pressure inside the separator
• Suction of the powder from the supply hopper (bag, IBC, silo, etc…)
• Cyclone filling, up to the level sensor or till the predetermined time.
• Opening of the discharge valve
• Powder discharge and cleaning of the separator’s filter, using a gas blow-back
• During all the transferring the filter clogging is controlled by a differential pressure transmitter

• Economical Solution
• Easy to install and operate
• No moving parts in contact with the material to be conveyed
• Complete close system, which allows product and environmental protection
• Generally preferred for delicate and dangerous products quite safely
• Able to transfer a wide range of products (fine, non-free flowing, hygroscopic, sticky powders)
• Transfer capacity from few kg to 4 ton per hour
• Safe conveying of API/HAPI’s - up to OEB5
• Low footprint
• Filtration surface in function of the application
• Integrated hi efficiency in-line filter cleaning system
• Minimal or No tools required to disassemble the unit
• Easy to clean
• GMP and ATEX compliant

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Approx. Rs 1,25,000 / PieceGet Latest Price

Shree Guru Enterprises India offers this robust and efficient system to meet the demanding requirements of modern industrial powder handling, ensuring reliable performance, safety, and ease of use.

At Shree Guru Enterprises India (SGEI), we specialize in designing and manufacturing high-quality Powder Transfer Systems (PTS) that are efficient, reliable, and compliant with industry standards. Here is a step-by-step guide on how we make a Powder Transfer System:

• Assessment of Requirements:

  • Engage with the client to understand their specific powder transfer needs.
  • Identify the type of powders (e.g., sticky, fine, hygroscopic) and define the desired transfer capacity (e.g., kilograms or tons per hour).
  • Determine the source and destination (e.g., hopper to reactor) and consider any special requirements (e.g., ATEX compliance for hazardous areas, GMP for hygiene).

• System Layout Design:

  • Create a detailed design layout that minimizes the distance between the source and receiving equipment to enhance efficiency.
  • Plan the placement of key components including the vacuum blower, separator unit, valves, filters, and control panels.
  • Ensure the layout allows for easy access to all components for maintenance and operation.

• Vacuum Blower Motor:

  • Select a vacuum blower motor that matches the system’s capacity requirements.
  • Use motors that are ATEX-certified, IE3 energy efficient, IP66 rated, and suitable for continuous operation.

• Vacuum and Suction Valves:

  • Use high-quality vacuum ball valves and suction ball valves to maintain effective control of air pressure and powder flow.
  • Choose materials that are compatible with the powders to prevent corrosion and contamination.

• Discharge Butterfly Valve:

  • Install robust butterfly valves for precise control of powder discharge, ensuring they can handle continuous opening and closing cycles.

• Air Pulse Valves:

  • Use air pulse ball valves to ensure periodic filter cleaning, maintaining consistent operation.

• Pneumatic Solenoid Valves:

  • Integrate Festo 5/2 way single solenoid valves (1/4 inch) to control pneumatic actions, ensuring efficient valve operation.

• PLC & Control Panel:

  • Develop a control panel equipped with a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for easy system management.
  • Ensure the panel is flameproof (FLP) if used in explosive or hazardous environments.

• Separator and Cyclone Unit:

  • Manufacture cyclone separators with a smooth internal surface to prevent powder sticking and allow efficient collection.
  • Install level sensors to monitor the amount of powder inside the separator.

• Filter System:

  • Assemble flat membrane or cartridge filters that separate powders from the air stream.
  • Equip filters with efficient air pulse cleaning mechanisms to prevent clogging and maintain airflow.

• Piping and Hoses:

  • Use FDA-approved flexible hoses for powder suction and transfer to ensure hygienic and safe operations.
  • Ground hoses to reduce the risk of electrostatic charge build-up, which is crucial for safety.

• Control Panel Assembly:

  • Wire the control panel to connect all motors, valves, sensors, and solenoids to the PLC.

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Approx. Rs 25,000 / PieceGet Latest Price

Pneumatic conveying systems are necessarily custom-made solutions, designed based on specific product characteristics, particle size, throughput capacity, number of source points, and number of destination points. Each system is engineered and customized according to the application, which is why it is popularly known as a custom conveyor system.

The proposed solution is assured to be the most efficient and reliable pneumatic conveying system for the given application. As application specialists and pneumatic conveying system manufacturers, we ensure the best balance of technical excellence and commercial value.

SGEI’s pneumatic conveying systems are marketed under the brand name ‘Shree Guru Enterprises India’. Derived from the Sanskrit word Shree Guru Enterprises India, meaning air, the name represents the principle of conveying material through air.

Manufactured by Shree Guru Enterprises India.

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Approx. Rs 1,25,000 / PieceGet Latest Price

1. Material Introduction:

   • The product enters the pipeline directly or via a feeding device (e.g., rotary airlock valve or screw feeder) when metering is needed.
   • The material is suspended in the airflow and transported at high velocity (typically 15–35 m/s).

2. Conveying Process:

   • Vacuum Generation:
     • A positive displacement exhauster (vacuum pump) creates a vacuum of up to 50% (-0.5 bar).
     • A lower capacity fan-based system can also be used for less demanding applications.
   • The material is pulled through the pipeline towards the receiving vessel.

3. Product Separation & Discharge:

   • At the receiving vessel, filters separate the product from air.
   • The product is discharged continuously via a rotary airlock valve or intermittently via discharge valves.2. Applications of Lean Phase Vacuum Conveying

     ✔ Low to moderate capacity materials transported over medium distances.
     ✔ Multiple pick-up points (e.g., multiple silos) to a single collection point.
     ✔ Used in applications requiring reticulated vacuum pipelines.
     ✔ Industries:

     • Food Industry: Sugar, flour, milk powder, spices.
     • Pharmaceuticals: API powders, excipients.
     • Plastics Industry: PVC powder, plastic granules.
     • Chemical Industry: Resins, pigments, silica.
     • Cement Industry: Fly ash, fine cement powder.
     • Industrial Cleaning: Central vacuum cleaning systems.3. Advantages of Lean Phase Vacuum Conveying

       Flexible System – Can integrate multiple pick-up points.
       Lower Equipment Costs – Uses lower-cost pipelines and fittings due to lower pressure operation.
       Enclosed System – Reduces dust emissions and contamination risk.
       Safe for Hazardous Materials – Prevents material escape in case of leaks.
       Easy Maintenance – Simple layout with fewer mechanical components.

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Approx. Rs 2,25,000 / PieceGet Latest Price

We are proud to manufacture and supply high-quality Vacuum Conveying Systems designed for the safe, dust-free, and efficient transfer of bulk solids, powders, and granules across various industries.

In addition, we specialize in Flexible Vessel Charging Systems — a critical solution for safely charging or filling reactors and process vessels with hazardous, potent, and toxic materials in chemical and pharmaceutical operations.

At Shree Guru Enterprises India, our systems are developed to provide a safe, contained, and cost-effective environment, ensuring the protection of operators and the integrity of your process.

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