Bulk Material Bag Conditioner Manufacturer India

Approx. Rs 1,25,000 / PieceGet Latest Price

The bag conditioner can be configured to meet your operational needs with a fixed or movable mast and can be manually operated or integrated into an automated system.  Additionally, it can be integrated within the support framework of a bulk bag unloader.

GENERAL SPECIFICATIONS:

·  The industries’ most robust construction and compact footprint. 

·  121” wide x 80” deep x 101” high. 

·  Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state. 

·  Patented system outperforms less durable opposing sheet metal platen designs. 

·  Designed utilizing finite element analysis for durability, dependability, and safety. 

·  “V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results. 

·  Powered rotary lift table with 36” of travel and 4,000# capacity allows complete conditioning of a wide range of bag sizes. 

·  Lift table includes a stainless steel cover for wear surface protection. 

·  Machine features acrylic guards with tubular steel support frames on three (3) sides 

·  Unit includes a load side light curtain for increased operator safety. 

ELECTRICAL SPECIFICATIONS:

·  NEMA 4 electrical control panel with Micrologix PLC and Panelview plus Compact 1000 touch screen. 

·  Large touch screen allows easy access to bulk bag and material conditioning parameters, system status, and manual mode controls. 

·  Parker hydraulic system with dual 5 GPM pumps, 10 HP motor.

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 1,25,000 / PieceGet Latest Price

Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Additional Information:

Approx. Rs 2,50,000 / PieceGet Latest Price

The Bulk Bag is reconditioned between two crushing plates to restore it from its "monolithic" condition to the original powder or at least to a granular state.

Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure (certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

Ø  Reconditions up to 12 bulk bags/hour

Ø  Always works in total safety for the operators

Ø  Occupies reduced space and height

Ø  No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel

Ø  Dust free

Ø  Easy access to all parts of the machine for cleaning

Ø  Needs almost no maintenance

Ø  Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel

Ø  Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

Product Description

GENERAL SPECIFICATIONS:

The industries most robust construction and compact footprint.

1800mm wide x 1600mm deep x 2200mm high.

Robust tubular steel pivoting conditioning arms safely and efficiently return your solidified materials to a free-flowing state.

Patented system outperforms less durable opposing sheet metal platen designs.

Designed utilizing finite element analysis for durability, dependability, and safety.

V-shaped” tubular conditioning arm profiles provide maximum material penetration for unmatched results.

Powered rotary lift table with 36” of travel and 4,000 capacities allows complete conditioning of a wide range of bag sizes.

Unit includes two fork lift pockets for ease of moving to an alternate location.

Machine features acrylic guards on three (3) sides with a load side light curtain for operator safety.

ELECTRICAL SPECIFICATIONS:

NEMA 4 electrical enclosure with manual operation controls.

Parker hydraulic system with dual pumps, 5 HP motor, carbons steel reservoir and enclosure.

Additional Information: