Bulk Bag Dischargers System Manufacturers in India

Approx. Rs 1,85,000 / PieceGet Latest Price

A Jumbo Bag Massager Machine is an industrial system designed to efficiently handle bulk material by loosening compacted materials inside FIBC (Flexible Intermediate Bulk Container) or Jumbo Bags before discharging. It helps in breaking lumps, improving material flow, and ensuring complete discharge of powders or granules, especially in industries dealing with hygroscopic, fine, or cohesive materials.

1. Heavy-Duty Massaging Cylinders

   • Pneumatically or hydraulically operated plates gently compress the bag from multiple sides to break material lumps.
   • Adjustable pressure and stroke length for different material types.

2. Automated Bag Handling System

   • Integration with Electric Hoist & Trolley for easy bag lifting and positioning.
   • Automatic clamping and holding of bags for a secure operation.

3. Material Flow Improvement

   • Ensures consistent discharge from the bag without manual intervention.

4. PLC & HMI Controlled Operation

   • User-friendly interface with customizable settings for massaging intensity, duration, and pressure.

5. Structural Durability

   • Constructed using SS304 or MS with powder coating, ensuring long-term reliability.

6. Integration with Discharge Systems

   • Can be combined with screw conveyors, rotary airlocks, pneumatic conveying systems, or lump breakers for smooth material transfer.
   • Works seamlessly with Jumbo Bag Unloaders for a complete bulk material handling solution.

• Food & Beverage Industry: Sugar, flour, starch, cocoa powder.
• Chemical & Pharmaceutical Industry: Powdered chemicals, API, resins.

A jumbo bag massager machine manufacturers india Bulk Bag Material Conditioner Material Master or bulk bag massager) is often purchased to assure good and consistent flow of dry ingredients before they’re discharged.

clumps in dry ingredients can develop during transit, particularly if the ingredient is hygroscopic, or has been exposed to extreme temperatures. And bulk bags that sit in storage can easily become compacted and flow-resistant.

many companies sell a bulk bag conditioner to solve this problem, but is the problem the tendency of ingredients to become compacted, or a dry material handling system that is unable to perform properly without help from a bulk bag conditioner?

ingredient masters has specialized in the development and manufacture of batching systems that use bulk bags for more than three decades. And we have demonstrated that the vast majority of systems will flow material successfully and consistently, under all operating conditions, without the added cost and complexity of a bulk bag conditioner.

we realize that this is heresy to some bulk bag manufacturers, and the companies who sell batching systems that require them. But it is absolutely true that only a very small percentage of materials require a bulk bag conditioner to produce good material flow if the batching system is well-engineered.

we have shown, in hundreds of dry ingredient batching systems, that when bags are specified correctly, and positioned and suspended properly, a bulk bag conditioner is unnecessary. Whether you’re in the food, pharma, ceramics, chemical, refractory or another industry, we can show you a system that flows material without a bag massager or bulk bag conditioner.

save your money for something you really need. See how an ingredient masters system performs without a bulk bag conditioner or other “helper” device

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Approx. Rs 1,45,000 / PieceGet Latest Price

Hanrui Puzer is a professional manufacturer and supplier that is concerned with the design, development and production of Cement Big Bag Unloading Machine.Cement Bag Unloading Machine can replace human labor.

Hanrui Puzer's Cement Bags Unloading.This big bag unloading machine has special flowing control and compressing unit.

 Operating principle:

The bulk bag is lifted to inlet of big bag station by forklift or electrical hoist, then the big bag will be pressed tightly. The outlet of bulk bag will be opened by manual. Open iris valve and pat device, the powder will drop into the hopper by gravity. 

Characteristics:

1.High unloading capacity. Less human labor and improving working condition

2.Compact overall structure, space-savin

3.No broken to bulk bag, no pollution to powder

4.Small amount of residue powder

5.High efficiency dust collecting and cleaning surrounding keeping

The unloaded powder will be transported to the suitable point by tubular chain conveyor, screw conveyor or pneumatic conveying system.

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Approx. Rs 22,499 / PieceGet Latest Price

Jumbo Bulk Bag Unloader System, also referred to as bulk bag unloaders, FIBC unloaders and FIBC dischargers, are offered in numerous frame configurations, the two most popular of which are: BFF Series dischargers with bag lifting frame for forklift loading and unloading of bulk bags (FIBCs), and BFC Series dischargers with cantilevered I-beam, electric hoist and trolley for loading and unloading of bulk bags without the use of a forklift.

Other bulk bag unloader configurations include split frames for forklift loading of bags in low headroom areas, half frames for suspending bags during discharge using a forklift, hoistable frames for lifting the entire bulk bag discharger using an overhead crane, continuous loss-of-weight dischargers for uninterrupted feeding directly from bulk bags, and other designs satisfying highly specialized requirements.

It is a milky-white high purity material derived from high grade Limestone and Marble. It provides good color, low angle sheen, scrubability and good tinting qualities. Produced in various grades and sizes with Germen Technology, delivered in: 25Kg & 40Kg paper bags, 1000 – 1500Kg jumbo bags,  - bulkers can be arranged if requested.

Calcium Carbonate is primarily used in the following industries and applications:

• Paints: Interior and Exterior Paints, Marine Coatings, Primers, Crack Fillers, Polymer based Plasters etc.
• Plastics: PVC Cables, PVC Foam, Plasticized PVC, Extrusion and PVC Coatings.
• Miscll: Paper Industry, Putty, Tile Adhesive, Sealing Compounds, Rubber, Fiberglass, Ceramics, Oil Drillings, and others.

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Approx. Rs 1,25,000 / PieceGet Latest Price

Manufacturer and Exporter of Jumbo Bag loading system, Bulk Bag loading system, Bulk Bag Loaders and Jumbo Bag Loaders.

All kinds of manufacturing industries and processes need different kinds of bag loading systems and we at Pneucon are proud to have the best and the widest range of these systems - like 50 kg to 1500 kg bag loading system with weighing, packing with fully automation system. 

Different kinds of industries need different specifications when it comes to these bags loading from silos, hoppers, vessels or so on. Material controlled by screw conveyor, RAV through control panel. Speed controlled by VFD. And bags filling by without variation in weight with accuracy.

Q1.Why choose us?
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets?
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

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Approx. Rs 2,25,000 / PieceGet Latest Price

BULK OUT Bulk Bag Dischargers, also referred to as bulk bag unloaders, FIBC unloaders and FIBC dischargers, are offered in numerous frame configurations, the two most popular of which are: BFF Series dischargers with bag lifting frame for forklift loading and unloading of bulk bags (FIBCs), and BFC Series dischargers with cantilevered I-beam, electric hoist and trolley for loading and unloading of bulk bags without the use of a forklift.

Other bulk bag unloader configurations include split frames for forklift loading of bags in low headroom areas, half frames for suspending bags during discharge using a forklift, hoistable frames for lifting the entire bulk bag discharger using an overhead crane, continuous loss-of-weight dischargers for uninterrupted feeding directly from bulk bags, and other designs satisfying highly specialized requirements.

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Approx. Rs 2,25,000 / PieceGet Latest Price

jumbo bag unloading system. These are specifically designed to provide an easy, clean and economical way to discharge the entire content of bulk or semi bulk bags, especially when the material is less than free flowing. Fabricated using a superior component, our machinery are appreciated for compact design. Our professionals manufacture jumbo bag unloading system by making use of high grade basic material in line with the client’s preference and industry laid parameters.

Wide range of jumbo bag unloading system offered by us, which are widely used for safe transportation and easy installation. Our organisation makes available of these system in both standard as well as customised specifications. These products are checked by quality experts on several parameters for perfect functioning before the delivery. Our jumbo bag unloading system range is manufactured under guidance of highly skilled professionals, so that no complains should reach us from buyers. Our clients can buy these jumbo bag unloading systems from us at cost effective price.

Q1.Why choose us
A1:We are specialized in packing scale for more than 15 years production experience.

Q2. How's your oversea markets
A2: Our machine have sold to Colombia,Ecuador,Pakistan,Bangladesh,Vietnam,Thailand,Indonesia,Myanmar etc.We are expanding our business and very glad to cooperate with you as our partners or our agent.

Q3. How do you control the quality
A3: Professional QC team comply with TQM insure you the quality. Each step is in compliance to the standards,At the same time ,we will take photos or shoot video for you.

Q4. What is your terms of payment 
A4:We accept West Union, T/T, irrevocable L/C at sight. Prefer T/T 30% deposit before production, the balance against copy of B/L.

Q5.What about lead or shipping time
A5:The lead time depends on the quantity you ordered, generally within 15-20 days upon receipt of advance payment.

Q6. What about the service offered by company
A6:We have the professional engineer team which can design and develop the mold to arrive different customer requirement.We also have the sales team to offer good service from pre-sale to after-sale.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

SGEI India offered Big Bag/Jumbo bag Unloader is specifically designed to provide an easy, clean and economical way to discharge the entire contents of bulk bags, especially when the material is less than free-flowing. Bulk Bags can be loaded into the Mechcon Bulk Bag Unloader three ways. 
Using a Hoist with a motorized trolley.Using a Forklift with the help of MechCon design tackle.Using existing hoist and I Beam, eliminating the upper frame of the bulk bag unloader.Discharge Options
Pick up Adapter to connect to existing vacuum convey system.Screw Discharger to unload non-free flowing materials or loss in weight feeding Rotary Air Lock for higher conveying rates or controlled feeding into conveying line or process.Live bottom discharger for non-free flowing material or consistent flow into the process or convey line. 

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Approx. Rs 2,55,000 / PieceGet Latest Price

Each crushing plate is driven horizontally by a pair of hydraulic pressers devices specifically configured to generate adequate pressure on the Bulk Bag without breaking it.

The oversize hydraulic pump is able to ensure the necessary power at all times, even for particularly resistant Bulk Bags. The compressing action is applied to all four sides of the Bulk Bag thanks to the pneumatic pallet turner that rotates it by 90 Degree and along the entire length by means of the automatic vertical movement of the two crushing plates.

The Bulk Bag can be loaded on the special pallet turner either by a forklift or pallet truck, so the "Bulk Bag Conditioner" can be installed in very narrow and even elevated spaces. The crushing system is anchored to a rigid frame with closed, self-supporting structure ( certified by Fem Analysis) within which all the high-powered reactions, generated during compression of the Bulk Bag, are discharged.

The reconditioning cycle is both manual and fully automatic and programmable via touch panel with customized recipes depending on the type of Bulk Bag. Automation is achieved with a Siemens S7-1200 PLC. The operator is protected against the risk of crushing by means of four optical barriers with a special safety control unit monitored with a level of protection certified SIL 2 (according to EN 62061) - Cat.3 PLd (EN ISO 13849-1).

On request, it can be equipped with a system of closure on four sides by means of three fixed gates and one that can be opened with safety micro - switch

Summarizing, the system designed in this manner has the following characteristics:

• Reconditions up to 12 bulk bags/hour
• Always works in total safety for the operators
• Occupies reduced space and height
• No downtime for size change thanks to the possibility to process different sizes of Bulk Bags with customized PLC programs accessible from the touch panel
• Dust free
• Easy access to all parts of the machine for cleaning
• Needs almost no maintenance
• Construction in painted carbon steel or, on request, in AISI 304 - 316 stainless steel
• Preparatory for subsequent use of special Bulk Bag emptying stations which can be accessorized with lump breakers and screening systems also supplied by GIMAT in case of need to control the final granulometry of the powder and/or presence of any possible foreign bodies.

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