Batch System Mettler Toledo Manufacturers in india

Approx. Rs 25,000 / PieceGet Latest Price

Loss-in-weight feeders can be used for both small to medium feeding ranges. They work with extreme precision under optimum ambient conditions. They are very flexible and can handle bulk solids, liquids and even poorly flowing products. They are used in many continuous processes such as feeding extruders requiring a high level of short-term feeding consistency. They are also used in the food industry and in laboratories by means of appropriate storage containers and adapted feeding devices. The design varies from compact constructions to modular concepts depending on usage.

Principle: When the material is fed through the feeder, the weight of the system decreases. Controlling the loss-in-weight feeder changes the feed rate and as a result the speed of weight loss matches the desired feed rate. Loss-in-weight feeder controls continuously check whether the material is flowing.

All components and/or any product they contain is continuously weighed during operation: the feeder, the hopper and the material.

Gravimetric feeders, for instance, have slight fluctuations in their feed rates. These fluctuations occur in the filling capacity of the augers and in the bulk density of the material. These are compensated for by adapting the auger speed in order to ensure the product is dispensed evenly.

Loss-in weight feeders for bulk materials consist of: storage tanks, controlled feeding devices such as augers, chutes, pumps as well as scales or load cells, loss-in-weight controllers or rather loss-in-weight feeder controllers. Optional: e.g. agitators to improve the quality of the bulk material.

The Schenck Process loss-in-weight feeders have, for instance, been optimised for the compound industry. Flexible installation options, different feeder sizes and hopper sizes are adapted to each available space. Vertical container walls mean that virtually every millimetre is used to the max and impact positively on the bulk material flow. Thanks to the off-centre auger arrangement, up to eight feeders can be positioned next to each other. The drive and auger setup can still be customised during assembly.

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Approx. Rs 45,000 / PieceGet Latest Price

IND 320 is a silica terminal for batching & blending applications. It has bright OLED display with IP65 protection it is flat switch membrane make it quite user friendly the digital discrete / Input & output make it ideal for direct connectivity with machines as PLC.
Specifications - IND 320 Terminal Display128*32 dot-matrix OLED display Enclosure TypePanel - Mount, 304L stainless steel front;aluminium frame, Type 4x & type 12 Protectioncomparable to IP65 Key Characteristics4 flat switch membrane with tactile-feet keys 1.2mm polyester (PET) overlay AccuracyCE&UL

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Approx. Rs 65,000 / PieceGet Latest Price

IND 320 is a silica terminal for batching & blending applications. It has bright OLED display with IP65 protection it is flat switch membrane make it quite user friendly the digital discrete / Input & output make it ideal for direct connectivity with machines as PLC.
Specifications - IND 320 Terminal Display128*32 dot-matrix OLED display Enclosure TypePanel - Mount, 304L stainless steel front;aluminium frame, Type 4x & type 12 Protectioncomparable to IP65 Key Characteristics4 flat switch membrane with tactile-feet keys 1.2mm polyester (PET) overlay AccuracyCE&UL

1.  User Friendly Display 2.  Suitable for batching applications 3.  Communication 4. Measurement Accuracy

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Approx. Rs 35,000 / PieceGet Latest Price

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Approx. Rs 1,45,000 / PieceGet Latest Price

The 6-Feeders Relay-Type Output Batch Controller is a versatile system designed for precise batching and control of multiple ingredients. It integrates advanced Batch Controller-based automation with a user-friendly HMI for real-time monitoring and configuration. The system ensures high accuracy, efficiency, and flexibility, making it suitable for a wide range of industrial applications, including food processing, pharmaceuticals, chemicals, and construction materials.

The batch weighing system provides a seamless solution for handling various material types, ensuring minimal human error and maximum process efficiency. Features like loss-in-weight and gain-in-weight configurations, combined with automated material handling, allow the system to meet strict quality and accuracy requirements.

1. HMI Display:
   • Intuitive process flowchart display.
   • Real-time weight display.
   • User-configurable batch size and feeder timings.
2. Control Modes:
   • Coarse and fine filling.
   • Auto start/stop functionality.
3. Material Compatibility:
   • Powder and granular materials.
   • Stainless steel (SS304/316) contact parts for food-grade or corrosive material compatibility.
4. Accuracy:
   • Batch accuracy of 0.01–0.02%.
   • Independent calibration for each feeder.
5. Power Supply:
   • 24V DC for PLC.
   • 230V AC for feeders and auxiliary equipment.
6. Alarm System:
   • Low-level silo detection.
   • Overweight/underweight batch alarms.

• Chemical batching systems.
• Food and beverage ingredient mixing.
• Pharmaceutical powder batching.
• Cement and construction material batching.

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Approx. Rs 2,25,000 / PieceGet Latest Price

IND180 is a silica terminal for batching & blending applications. It has bright OLED display with IP65 protection it is flat switch membrane make it quite user friendly the digital discrete / Input & output make it ideal for direct connectivity with machines as PLC.
Specifications - IND 180 Terminal Display128*32 dot-matrix OLED display Enclosure TypePanel - Mount, 304L stainless steel front;aluminium frame, Type 4x & type 12 Protectioncomparable to IP65 Key Characteristics4 flat switch membrane with tactile-feet keys 1.2mm polyester (PET) overlay AccuracyCE&UL

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Approx. Rs 45,000 / PieceGet Latest Price

The 10 Output Weighing Batch Feeder Controller is a state-of-the-art process automation system designed for precise batch-wise material dispensing from a bin silo hopper. Built with high-performance weighing technology and PLC-based control logic, the system ensures efficient, accurate, and traceable batching in automated production lines.

1. System Initialization via HMI interface

2. Bin silo gate valve opens under PLC command

3. Material discharge begins into the weighing hopper

4. Coarse and fine feeding ensures high-precision target weight

5. Weighing indicator feedback to PLC for weight monitoring

6. Upon reaching setpoint, gate closes automatically

7. Batch weight is recorded and logged

8. Next output feeder activated sequentially

9. Cycle repeats for all 10 feeders

10. System displays batch count and cumulative weight on HMI

• Activate main power supply

• Initiate “Auto Start” via HMI

• System performs self-diagnostic check

• All sensors and load cells are calibrated

• Feeder status is displayed live on HMI

• Operator receives “System Ready” signal to begin batching

• Food Industry – Powder, Flakes, Ingredients

• Chemical Plants – Precise dosing of dry chemicals

• Pharmaceutical Industry – Batch-wise ingredient mixing

• Agriculture – Animal feed formulation

• Construction – Cement, fly ash batching systems

• Plastics – Masterbatch and additive dosing

• Emergency Stop Push Button

• Overload Protection on load cells

• Grounding & Shielding for static-sensitive components

• Overcurrent and Short Circuit Protection

• Operator HMI Lock with password control

• Gate valve interlocking – Prevents valve actuation during weigh cycle

• Low-Level Sensor Alarm in silo bin

• Pre-dispatch Factory Acceptance Test (FAT)

• Calibration of Load Cells using standard weights

• Simulated Batch Trials for each of the 10 feeders

• Electrical Safety Compliance Test

• Data Logging Accuracy Verification

• Final Inspection with signed QA checklist

• Final review of site requirements

• Panel and feeder installation

• Electrical and pneumatic line integration

• Site Acceptance Test (SAT)

• Operator training and handover

• AMC (Annual Maintenance Contract) proposal

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