Automatic Batch Weighing manufacturers in india

Approx. Rs 1,55,000 / PieceGet Latest Price

Automatic Full Tank Weighing Batching System with Automatic Full Ribbon Blender / Ribbon Mixer Machine

1. System Initialization

   • Power ON the PLC/HMI system for the batching and blending system.
   • Perform system checks:
     • Verify sensors, load cells, and motor functionality.
     • Confirm safety interlocks and emergency stop functionality.

2. Material Loading into the Weighing System

   • Material loaded manually or via automated conveyors/hoppers into the full tank weighing batching system.
   • Load cells measure the material weight accurately.
   • Control Logic:
     • Coarse filling: Fast filling up to 90–95% of the target weight.
     • Fine filling: Slower filling for the remaining 5–10% for high precision.

3. Weigh Batching Completion

   • Once the target weight is achieved, the system stops the filling process automatically.
   • PLC signals the completion of the weighing batch.

4. Material Transfer to Ribbon Blender/Mixer

   • Open discharge valve from the weighing tank.
   • Material is transferred via:
     • Gravity chute.
     • Pneumatic or screw conveyor system.

5. Blending System Initialization

   • Material enters the Ribbon Blender/Mixer through its inlet.
   • Set blending parameters (time, speed, direction) via HMI.

6. Blending Process

   • Ribbon blades or paddles rotate to homogenize materials:
     • Inner ribbon: Moves material inward.
     • Outer ribbon: Moves material outward.
   • Additional features (if enabled):
     • Heating jacket for temperature-sensitive applications.
     • Spray nozzles for adding liquids or coatings.

7. Discharge from Ribbon Blender

   • Open the discharge valve or bottom chute.
   • Material flows into:
     • Packaging system (e.g., bagging or container filling).
     • Transfer conveyors for the next process step.

8. System Cleaning and Reset

   • Automatic or manual cleaning of the weighing tank and blender.
   • Reset the system for the next batch.

• Core Components:

  • Load Cells: Positioned under the tank for precise weight measurement.
  • PLC Controller: Manages coarse and fine filling modes, stopping the process when the target weight is achieved.
  • Discharge Mechanism: Gravity-fed, pneumatic, or screw conveyors to transfer material efficiently

1. Food Industry:

   • Weigh batching of spices or powders, blending to create uniform mixes.

2. Pharmaceutical Industry:

   • Precise batching of active ingredients and excipients, followed by gentle mixing to prevent material degradation.

3. Chemical Industry:

   • Accurate dosing of raw chemicals, blending for homogeneity.

4. Agriculture:

   • Fertilizer or animal feed batching and mixing for consistent quality.

1. High Accuracy:

   • Full tank weighing ensures precision in batch preparation.

2. Scalability:

   • Supports small to large batch sizes (100–1100 kg).

3. Efficiency:

   • Fast operation with minimal material loss or downtime.

4. Hygiene and Safety:

   • Easy-to-clean surfaces and safety interlocks for operator protection.

Additional Information:

Approx. Rs 55,000 / PieceGet Latest Price

 the Fully Automatic Batch Controller Weighing Hopper System by Shree Guru Enterprises India. This document provides step-by-step procedures, maintenance guidelines, and troubleshooting tips.

Operating and Maintenance Manual

Fully Automatic Batch Controller Weighing Hopper System with 10 Output Feeders

Manufacturer: Shree Guru Enterprises India

Model: Fully Automatic Batch Controller Weighing Hopper System

Components:

PLC Control: Siemens

HMI Display: 7-inch Siemens HMI

Load Cell & Indicator: METTLER Toledo

Accuracy: 0.01%

Filling Modes: Coarse and Fine

Filling Speed: 200 Batches per Hour

Performance: High Efficiency & Stable Performance

1. Safety Instructions

Qualified Operators Only: Only trained and authorized personnel should operate the machine.

Personal Protective Equipment (PPE): Operators should wear protective gear, especially when working near moving parts.

Electrical Safety: Disconnect power before performing maintenance to prevent electric shocks.

Emergency Stop: Know the location of the emergency stop button for immediate shutdown.

2. System Overview

Main Components:

Load Cell and Indicator (METTLER Toledo): Provides accurate weight readings with an accuracy of 0.01%.

10 Output Feeders (Relay Type): Operated through PLC control to ensure automated filling.

Storage Silo with Gate Valve: Equipped with low-level sensors for efficient material flow monitoring.

7-Inch HMI (Siemens): Allows for process control, displays real-time status, process flowchart, and error alarms.

3. Operating Procedure

Startup Process:

1. Power ON: Switch on the main power and wait for the system to initialize.

2. Low-Level Check: Verify that the storage silo has sufficient material above the low-level mark.

3. Auto Start Process:

Press the Auto Start Push Button on the HMI to initiate the filling process.

The process flowchart will display on the HMI, showing each step in sequence.

4. Batch Filling:

Coarse Filling Mode: The system fills the hopper quickly up to a pre-set weight near the target.

Fine Filling Mode: The system slows down to achieve precise filling until the target weight is reached.

Shutdown Process:

1. Stop the Process: Press the Auto Stop Push Button to end the filling cycle.

2. Power Off: After the system stops, turn off the main power.

4. HMI User Interface Guide

Batch Count Display: Shows the count of completed batches.

Real-Time Weight: Displays the weight readings from the load cell.

Alarm Indicators: Alerts the operator about system errors, low material levels, or feeder issues.

Manual Mode: Allows manual control of feeders for maintenance or troubleshooting purposes.

5. Maintenance Guidelines

Daily Maintenance

Visual Inspection: Inspect for signs of wear, damage, or loose parts.

Clean Sensors and Load Cell: Clear dust or debris from sensors and load cell to maintain accuracy.

Weekly Maintenance

Electrical Check: Ensure all connections are secure and undamaged.

Calibrate Load Cell: Test the METTLER Toledo load cell to verify accuracy.

Monthly Maintenance

Lubricate Moving Parts: Apply lubrication to moving components according to the maintenance schedule.

Inspect Feeders and Gate Valve: Verify proper operation and check for any obstructions.

Quarterly Maintenance

Calibration: Conduct a full calibration of the load cell for optimal accuracy.

Software Updates: Update PLC and HMI firmware as recommended by Siemens.

Additional Information:

Approx. Rs 1,95,000 / PieceGet Latest Price

Loss in Weight Feeder PLC Control System Feeding‎

Single screw feeder with interchangeable feed screws is mounted on a scale. The scale material is stainless steel and the scale housing is completely enclosed. All parts contact with material being fed are stainless steel. The feeder is easily disassembled for cleaning or change-over. Special design of feeding bowl helps filling of materials into

Loss-in-weight feeders can be used for both small to medium feeding ranges. They work with extreme precision under optimum ambient conditions. They are very flexible and can handle bulk solids, liquids and even poorly flowing products. They are used in many continuous processes such as feeding extruders requiring a high level of short-term feeding consistency. They are also used in the food industry and in laboratories by means of appropriate storage containers and adapted feeding devices. The design varies from compact constructions to modular concepts depending on usage.

Principle: When the material is fed through the feeder, the weight of the system decreases. Controlling the loss-in-weight feeder changes the feed rate and as a result the speed of weight loss matches the desired feed rate. Loss-in-weight feeder controls continuously check whether the material is flowing.

All components and/or any product they contain is continuously weighed during operation: the feeder, the hopper and the material.

Gravimetric feeders, for instance, have slight fluctuations in their feed rates. These fluctuations occur in the filling capacity of the augers and in the bulk density of the material. These are compensated for by adapting the auger speed in order to ensure the product is dispensed evenly.

Loss-in weight feeders for bulk materials consist of: storage tanks, controlled feeding devices such as augers, chutes, pumps as well as scales or load cells, loss-in-weight controllers or rather loss-in-weight feeder controllers. Optional: e.g. agitators to improve the quality of the bulk material.

The Schenck Process loss-in-weight feeders have, for instance, been optimised for the compound industry. Flexible installation options, different feeder sizes and hopper sizes are adapted to each available space. Vertical container walls mean that virtually every millimetre is used to the max and impact positively on the bulk material flow. Thanks to the off-centre auger arrangement, up to eight feeders can be positioned next to each other. The drive and auger setup can still be customised during assembly.

Additional Information:

Approx. Rs 25,000 / PieceGet Latest Price

Batch Weighing System:-

From individual loss-of weight bulk bag weigh Batch Weighing System dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, We offers you the entire range of specialized equipmentâ and the engineering talentâ required for a smooth start-up and efficient performance.

Move virtually any bulk material, from any upstream source, to any downstream destination

Whether you are sourcing material from:-

• Bulk bags,
• Silos,
• Manual dumping stations,
• Process equipment or all of the above
• Weigh batching one ingredient or 50
• Blending your recipe
• Filling containers
• And/or delivering it to process vessels
• Packaging lines, or any other destination
• We have the comprehensive selection of equipment you need for a total weigh batching solution.

Additional Information:

Approx. Rs 47,980 / PieceGet Latest Price

A Batch Weighing Controller is an automated system used in industrial weighing applications to control the batching process with high accuracy. It ensures precise filling, weighing, and dispensing of materials in batches.

1. PLC-Based Control System

   • Siemens PLC with digital I/Os

   • HMI for user interface and process visualization

   • Auto process start/stop functions

2. Weighing Components

   • Mettler Toledo Load Cells

   • Weighing Indicator

   • High-precision coarse and fine weighing modes

3. Control & Automation Features

   • 10 output feeders (relay type) for batch control

   • Auto gate valve control for silo storage

   • Batch process automation with predefined weight setpoints

4. Batching Accuracy & Speed

   • Accuracy: ±0.01%

   • Speed: 200 batches per hour

   • Coarse and fine filling adjustment

5. User Interface & Safety

   • 7-inch Siemens HMI touch screen

   • Auto-stop push button for emergency control

   • Process flowchart with real-time status monitoring

6. Applications

   • Food, chemicals, pharmaceuticals, cement, and powder processing industries

Additional Information:

Approx. Rs 45,000 / PieceGet Latest Price

• Operators manually measure and mix ingredients.
• Suitable for small-scale operations with low production volumes.
• Prone to human error and inconsistent results.

• Some processes are automated, such as weighing or dispensing.
• Operators oversee and control key steps.
• Increases efficiency while maintaining human supervision.

• Uses PLC, HMI, weighing indicators, and automation controls.
• Precise material handling, weighing, and dosing.
• Reduces human intervention and ensures high accuracy.
• Used in industries like food, chemicals, plastics, and aggregates.

1. Weighing System – Load cells, weighing indicators (e.g., IND780batch, Mettler Toledo IND320).
2. PLC & HMI Control – Automates batching sequences and process monitoring (e.g., Siemens PLC & HMI).
3. Material Handling Equipment – Screw feeders, pneumatic conveyors, rotary airlocks, or belt conveyors.
4. Valves & Actuators – Control material flow using pinch valves, butterfly valves, or ball valves.
5. Sensors & Feedback Devices – Level sensors, flow meters, proximity switches for real-time data.

1. Material Loading – Raw materials are stored in silos, bins, or hoppers.
2. Weighing & Dosing – Load cells measure the required quantity for each ingredient.
3. Mixing & Blending – Ingredients are blended to achieve uniformity (e.g., ribbon blenders, paddle mixers).
4. Discharge & Transfer – Processed material is transferred for packaging or further processing.
5. Quality Control & Monitoring – System checks accuracy, logs data, and ensures compliance with set parameters.

✅ High Accuracy & Precision – Reduces material wastage and ensures consistent quality.
✅ Increased Efficiency – Speeds up production cycles and minimizes downtime.
✅ Scalability – Can handle multiple formulations and batch sizes.
✅ Reduced Labor Costs – Automation minimizes manual intervention.
✅ Data Logging & Traceability – Ensures compliance with industry regulations and quality standards.

Additional Information:

Approx. Rs 48,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 45,000 / PieceGet Latest Price

Additional Information:

Approx. Rs 2,50,000 / PieceGet Latest Price

Batch Weighing System:-

From individual loss-of weight bulk bag weigh Batch Weighing System dischargers to automated gain-in-weight batching/blending systems integrated with your upstream and downstream equipment, We offers you the entire range of specialized equipmentâ and the engineering talentâ required for a smooth start-up and efficient performance.

Move virtually any bulk material, from any upstream source, to any downstream destination

Whether you are sourcing material from:-

• Bulk bags,
• Silos,
• Manual dumping stations,
• Process equipment or all of the above
• Weigh batching one ingredient or 50
• Blending your recipe
• Filling containers
• And/or delivering it to process vessels
• Packaging lines, or any other destination
• We have the comprehensive selection of equipment you need for a total weigh batching solution.

Additional Information:

Approx. Rs 1,55,000 / PieceGet Latest Price

Automation offer several Loss in Weight Auger systems. The loss-in weight system works as follows: product discharge rate is measured by the amount of product lost within a hopper over a certain time period.
Normally the weigh auger comprises two screws , one feeding and one conveying. The pre-feeder can be replaced by another type of feeder (rotary valve, belt conveyor, chain conveyor, etc) as long as material is fed consistently and reliably to the lower weigh auger. The advantage of using the loss in weight auger is that the product is never exposed to the atmosphere. This prevents contamination by liquids or foreign bodies and provides a dust free environment.
Loss in Weight Augers are variable speed machines. Weight throughput is linearly proportional to the belt speed or screw RPM. Variations in weight through changes in bulk density are monitored by the scales and speed is calibrated by the PLC to ensure the correct weight. Once the preferred weight is input, the weigh system will maintain it indefinitely with an accuracy of up to +/- 2%!

Tension and compression load cells have capacity range from 5kg, 20kg, 30kg, 100kg, 500kg, 1 ton to 7 ton. Strain gauge load cell capacity can be customized according to customer requirements.
After purchasing one ISO 2010 load cell, you can buy a special digital panel meter to obtain readings directly, or buy a transmitter to output standard signal to PLC, DCS and other systems. Customized output signal is 0-5V, 0-10V, or 4-20mA.

Specification:

Mode  SGEI-LCS-DYLY-102Shipping weight1~2kgCapacity range *1~500kg, 1~7 tonAccuracy0.03%F.S (linearity + hysteresis + repeatability)Sensitivity1.0-3.0±0.05mV/VCreep±0.03%F.S/30minZero output±1%F.STemperature effect on zero±0.03%F.S/10 Temperature effect on output±0.03%F.S/10 Operating temperature-20~+149 )Input impedance350±20ΩOutput impedance350±5ΩInsulation resistance≥5000MΩSafety overload150%F.SBridge voltage (excitation voltage)DC 5-15V, suggest DC 10VMaterialAlloy steelProtection classIP67Cable length2m (5ton), 5m (≥5ton)WiringEXC+: Red, EXC-: Black, SIG+: Green, SIG-: White

Dimension:

CapacityDimension (mm)WHBM10~1kg605812M6*1.252~30kg605812M8*1.2550~200kg706420M12*1.75300~500kg706420M12*1.751 ton706425M16*22~7 ton849232M20*2.5

Additional Information:

Approx. Rs 49,000 / PieceGet Latest Price

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