Automatic Bagging Weighing Controller Panel

Approx. Rs 12,500 / PieceGet Latest Price

This manual outlines the operation of the Automatic Bagging Weighing Controller Panel by Shree Guru Enterprises India, incorporating a Siemens PLC with 12 digital outputs and 12 digital inputs, a 10-inch Siemens HMI Touch Screen, Mettler Toledo IND320 weighing indicator, and other precision components. The system offers highly accurate bagging, achieving 0.01% precision with automated controls.

1. Siemens PLC - Controls all inputs, outputs, and process logic.
2. 10-inch Siemens HMI Touch Screen - Provides an interface for operator interaction, status monitoring, and system control.
3. Mettler Toledo IND320 Weighing Indicator - Ensures precision weighing during the filling process.
4. SMPS (Siemens) - Supplies consistent power to system components.
5. 2NO/2NC 8-Channel Relay Board - Facilitates multiple electrical outputs.
6. Push Buttons & Switches - Manual control interface, including:
   • Auto Stop Push Button
   • Auto Process Flowchart Start Push Button

• Press the Auto Process Flowchart Start Push Button to initiate the system. The HMI will display the system's status and ensure readiness for operation.
• The system performs a self-check on all components.

• The Gate Valve for the storage silo opens when the level sensor detects a low level, ensuring the availability of material for bagging.

• The system automatically triggers Auto Bag Clamping using a Festo air cylinder to securely position the bag.
• Auto Bag Hook Clamping then engages, further securing the bag to ensure stable filling.

• Auto Coarse Filling Mode activates, rapidly filling the bag to approximately 49 kg.
• When the weight nears the target, the system transitions to Auto Super Fine Filling Mode for precise control, achieving the final weight of 50 kg with 0.01% accuracy.

• Once the desired weight is reached, the system signals the end of the cycle. The operator can use the Auto Stop Push Button to halt the process if needed.

• The filled bag is moved along using a Manual Bag Slat Chain Conveyor for further processing or storage.

• Ensure that all safety measures are followed while operating the system.
• Regularly check the integrity of Festo air cylinders and the weighing system for accurate performance.
• Avoid tampering with electrical connections to prevent malfunctions.

• If the system fails to start, check the power supply, including the Siemens SMPS and MCBs.
• If the weighing accuracy is off, verify calibration settings on the IND320 weighing indicator.
• For issues with bag clamping or hook clamping, inspect Festo air cylinders for any mechanical obstruction or pressure loss.

For further technical assistance, contact Shree Guru Enterprises India. This manual ensures safe and effective usage of the Automatic Bagging Weighing Controller Panel.

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Approx. Rs 2,25,000 / PieceGet Latest Price

1. Operator places an empty jumbo bag on the pallet under the spout.

2. The bag loops are secured using the four hook clamps.

3. The spout is connected to the bag inlet for dust-free filling.

4. The operator initiates the process via the control panel (auto/manual mode).

5. Material flows from the hopper through the spout into the bag.

6. Weighing sensors track coarse and fine filling (e.g. 999kg + 1kg).

7. Once the target weight is achieved, the filling stops automatically.

8. The bag is de-clamped and moved for sealing or transport.

1. Ensure power and air supply are ON.

2. Check hopper is filled with material.

3. Ensure all sensors and load cells are zeroed.

4. Clamp empty jumbo bag on hooks and attach bag inlet.

• Chemical Powder

• Cement

• Food Ingredients (e.g. Potato Flakes, Rice Powder)

• Fertilizers

• Minerals

• Pharmaceuticals (under containment if needed)

• Emergency Stop Push Button

• Overweight Cutoff

• Dust-Free Filling Spout

• Flameproof Motor and Panel (Optional for Explosive Zones)

• Danger Signage and Lock-out/Tag-out

• Each machine is tested for 50+ cycles before dispatch.

• Calibration of load cells verified using standard weights.

• Air leak test on pneumatic connections.

• Vibration, noise, and structure strength tested.

Additional Information: